Mazda 2002 626 Spezifikationen

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CONTENTS
Mazda6
Workshop
Manual
FOREWORD
This manual contains on-vehicle service
and diagnosis for the Mazda6.
For proper repair and maintenance,
a thorough familiarization with this manual
is important, and it should always be kept
in a handy place for quick and easy
reference.
All the contents of this manual, including
drawings and specifications, are the latest
available at the time of printing.
As modifications affecting repair or
maintenance occur, relevant information
supplementary to this volume will be made
available at Mazda dealers. This manual
should be kept up-to-date.
Mazda Motor Corporation reserves
the right to alter the specifications and
contents of this manual without obligation
or advance notice.
All rights reserved. No part of this book
may be reproduced or used in any form or
by any means, electronic or
mechanicalincluding photocopying and
recording and the use of any kind of
information storage and retrieval
systemwithout permission in writing.
Mazda Motor Corporation
HIROSHIMA, JAPAN
APPLICATION:
This manual is applicable to vehicles
beginning with the Vehicle Identification
Numbers (VIN), and related materials shown
on the following page.
© 2002 Mazda Motor Corporation
PRINTED IN The Netherlands, MARCH 2002
17301E02C
Title Section
General Information
GI
Engine
B
Lubrication System
D
Cooling System
E
Fuel and Emission Control Systems
F
Engine Electrical System
G
Clutch
H
Manual Transaxle
J
Automatic Transaxle
K
Front and Rear Axles
M
Steering System
N
Braking System
P
Suspension
R
Body
S
Body Electrical System
T
Heater and Air Conditioner Systems
U
Technical Data
TD
Special Tools
ST
Seitenansicht 0
1 2 3 4 5 6 ... 117 118

Inhaltsverzeichnis

Seite 1 - Workshop

CONTENTSMazda6WorkshopManualFOREWORDThis manual contains on-vehicle service and diagnosis for the Mazda6.For proper repair and maintenance, a thorough

Seite 2 - RELATED MATERIALS

HOW TO USE THIS MANUAL GI7GIUsing the DTC troubleshooting flow• DTC troubleshooting flow shows diagnostic procedures, inspection methods, and proper

Seite 3

LOCATION INDEX F3FINTAKE-AIR SYSTEMA6E390013000W01.LOCATION INDEXA6E3910W0181 Air cleaner(See F10 INTAKE-AIR SYSTEM REMOVAL/INSTALLATION)2IAC valve(

Seite 4 - GENERAL INFORMATION

T148ON-BOARD DIAGNOSTIC [HEADLIGHT AUTO LEVELING SYSTEM] DTC TABLEA6E816467000W02• DTCs are common for present and past malfunction diagnosis.End Of

Seite 5

ON-BOARD DIAGNOSTIC [HEADLIGHT AUTO LEVELING SYSTEM] T149TDTC B2390A6E816467000W05DTC B2390Communication system between auto leveling control unit (m

Seite 6

T150ON-BOARD DIAGNOSTIC [HEADLIGHT AUTO LEVELING SYSTEM] Diagnostic procedureEnd Of SieSTEP INSPECTION ACTION1INSPECT CONNECTOR CONNECTION• Check fit

Seite 7

ON-BOARD DIAGNOSTIC [HEADLIGHT AUTO LEVELING SYSTEM] T151TDTC B2607A6E816467000W06Remark: In this case other DTCs can be reported for wrong side.DTC

Seite 8

T152ON-BOARD DIAGNOSTIC [HEADLIGHT AUTO LEVELING SYSTEM] Diagnostic procedure for headlight (LH)Diagnostic procedure for headlight (RH)End Of SieSTEP

Seite 9

ON-BOARD DIAGNOSTIC [HEADLIGHT AUTO LEVELING SYSTEM] T153TDTC B2615A6E816467000W07DTC B2615 Front or rear auto leveling sensors power supply system.D

Seite 10 - HOW TO USE THIS MANUAL

T154ON-BOARD DIAGNOSTIC [HEADLIGHT AUTO LEVELING SYSTEM] Diagnostic procedureEnd Of SieSTEP INSPECTION ACTION1INSPECT POWER SUPPLY CIRCUIT OF HEADLIG

Seite 11

ON-BOARD DIAGNOSTIC [HEADLIGHT AUTO LEVELING SYSTEM] T155TDTC B2616A6E816467000W08DTC B2616 Front auto leveling sensor signal system.DETECTION CONDIT

Seite 12

T156ON-BOARD DIAGNOSTIC [HEADLIGHT AUTO LEVELING SYSTEM] Diagnostic procedureEnd Of SieSTEP INSPECTION ACTION1INSPECT FRONT LEVELING SENSOR CONNECTIO

Seite 13

ON-BOARD DIAGNOSTIC [HEADLIGHT AUTO LEVELING SYSTEM] T157TDTC B2619A6E816467000W09Diagnostic procedureDTC B2619 Rear auto leveling sensor signal syst

Seite 14

F4LOCATION INDEX End Of SieFUEL SYSTEMA6E390001006W01Engine Room SideA6E3912W015

Seite 15 - FUNDAMENTAL PROCEDURES

T158ON-BOARD DIAGNOSTIC [HEADLIGHT AUTO LEVELING SYSTEM] End Of SieDTC B2626, B2477A6E816467000W10Diagnostic procedureEnd Of Sie3INSPECT WIRING HARNE

Seite 16

ON-BOARD DIAGNOSTIC [HEADLIGHT AUTO LEVELING SYSTEM] T159TDTC B2735A6E816467000W11Diagnostic procedureEnd Of SieDTC B2735 Headlight leveling actuator

Seite 17

T160ON-BOARD DIAGNOSTIC [IMMOBILIZER SYSTEM] FOREWORDA6E817067000W01Caution•••• When the engine does not start or stalls and the following DTCs are n

Seite 18

ON-BOARD DIAGNOSTIC [IMMOBILIZER SYSTEM] T161TNote• Perform the following if the security light stays on: If gasoline engine stalls, go to symptom t

Seite 19

T162ON-BOARD DIAGNOSTIC [IMMOBILIZER SYSTEM] End Of SieDTC B2103A6E817067000W04Diagnostic procedureEnd Of Sie6 INSPECT COIL OUTPUT SIGNAL CIRCUIT• Co

Seite 20 - INSTALLATION OF RADIO SYSTEM

ON-BOARD DIAGNOSTIC [IMMOBILIZER SYSTEM] T163TDTC B1600A6E817067000W05Diagnostic procedureEnd Of SieDTC B2431A6E817067000W06Diagnostic procedureEnd O

Seite 21 - ELECTRICAL SYSTEM

T164ON-BOARD DIAGNOSTIC [IMMOBILIZER SYSTEM] End Of SieDTC B1601A6E817067000W08Diagnostic procedureEnd Of SieDTC B1213A6E817067000W09Diagnostic proce

Seite 22

ON-BOARD DIAGNOSTIC [AUDIO] T165TSTARTING PROCEDURE FOR ON-BOARD DIAGNOSTIC TEST MODEA6E817566900W01Note• All DTCs displayed in the on-board diagnost

Seite 23

T166ON-BOARD DIAGNOSTIC [AUDIO] DTC CLEARING PROCEDUREA6E817566900W031. Start the on-board diagnostic test mode.2. First press the POWER button, then

Seite 24

ON-BOARD DIAGNOSTIC [AUDIO] T167TDiagnostic procedureEnd Of SieDTC 09:ER20A6E817566900W06Diagnostic procedureINSPECTION ACTIONINSPECT BASE UNIT• Clea

Seite 25

LOCATION INDEX F5FFuel tank side.End Of SieA6E3912W0451 Fuel tank(See F18 FUEL TANK REMOVAL/INSTALLATION)(See F19 FUEL TANK INSPECTION)2 Nonreturn

Seite 26

T168ON-BOARD DIAGNOSTIC [AUDIO] End Of Si eDTC 00:ER10A6E817566900W07Diagnostic procedureEnd Of SieDTC 03:ER10A6E817566900W08Diagnostic procedureEnd

Seite 27 - A6E202200019W01

ON-BOARD DIAGNOSTIC [AUDIO] T169TDTC 05:ER10A6E817566900W09Diagnostic procedureEnd Of SieDTC 06:ER10A6E817566900W10Diagnostic procedureEnd Of SieDTC

Seite 28

T170ON-BOARD DIAGNOSTIC [AUDIO] DTC 07:ER10A6E817566900W11Diagnostic procedureEnd Of SieDTC 03:ER01A6E817566900W12Diagnostic procedureEnd Of SieDTC 0

Seite 29

ON-BOARD DIAGNOSTIC [AUDIO] T171TDiagnostic procedureEnd Of SieDTC 03:ER07A6E817566900W14Diagnostic procedureEnd Of SieDTC 00:ER01A6E817566900W15Diag

Seite 30

T172ON-BOARD DIAGNOSTIC [AUDIO] End Of SieDTC 00:ER03A6E817566900W16Diagnostic procedureEnd Of SieDTC 00:ER04A6E817566900W17Diagnostic procedureEnd O

Seite 31

ON-BOARD DIAGNOSTIC [AUDIO] T173TDiagnostic procedureEnd Of SieDTC 05:ER07A6E817566900W19Diagnostic procedureEnd Of SieDTC 06:ER01A6E817566900W20Diag

Seite 32 - NEW STANDARDS

T174ON-BOARD DIAGNOSTIC [AUDIO] End Of SieDTC 06:ER02A6E817566900W21Diagnostic procedureEnd Of SieDTC 06:ER07A6E817566900W22Diagnostic procedure3 INS

Seite 33

ON-BOARD DIAGNOSTIC [AUDIO] T175TEnd Of SieDTC 07:ER01A6E817566900W23Diagnostic procedureEnd Of SieDTC 07:ER02A6E817566900W24Diagnostic procedureEnd

Seite 34 - ABBREVIATIONS

T176ON-BOARD DIAGNOSTIC [AUDIO] DTC 07:ER07A6E817566900W25Diagnostic procedureEnd Of SieDIAGNOSTIC ASSIST FUNCTIONA6E817566900W26Structural ViewSwitc

Seite 35 - PRE-DELIVERY INSPECTION

ON-BOARD DIAGNOSTIC [AUDIO] T177TLCD Inspection1. With audio on, first press the POWER button, then simultaneously press the SEEK button (upper) for

Seite 36 - SCHEDULED MAINTENANCE

F6LOCATION INDEX EMISSION SYSTEMA6E390001074W01Engine room side.End Of SieA6E3916W0171EGR valve(See F39 EGR VALVE REMOVAL/INSTALLATION)(See F40 EGR

Seite 37

T178ON-BOARD DIAGNOSTIC [AUDIO] Audio Amplifier (External) Inspection1. With audio on, first press the POWER button, then simultaneously press the SC

Seite 38

ON-BOARD DIAGNOSTIC [CRUISE CONTROL SYSTEM] T179TFOREWORDA6E817266350W01Outline• There are two on-board diagnostic functions: Operation mode, which i

Seite 39

T180ON-BOARD DIAGNOSTIC [CRUISE CONTROL SYSTEM] 3. Press and hold the RESUME/ACCEL switch on (1), and turn on the cruise control main switch (2). Kee

Seite 40

ON-BOARD DIAGNOSTIC [CRUISE CONTROL SYSTEM] T181TDTC 21A6E817266350W03Diagnostic procedureEnd Of SieDTC 22A6E817266350W04Diagnostic procedureEnd Of S

Seite 41

T182ON-BOARD DIAGNOSTIC [CRUISE CONTROL SYSTEM] DTC 31A6E817266350W05Diagnostic procedureDTC 31 Brake switchDETECTION CONDITION• Voltage detected at

Seite 42

ON-BOARD DIAGNOSTIC [CRUISE CONTROL SYSTEM] T183TEnd Of SieDTC 35A6E817266350W06Diagnostic procedure* 7 VERIFY WHICH IS MALFUNCTIONING CRUISE ACTUAT

Seite 43

T184ON-BOARD DIAGNOSTIC [CRUISE CONTROL SYSTEM] End Of SieDTC 37A6E817266350W07Diagnostic procedure5 INSPECT TR SWITCH• Inspect TR switch.(See K14 T

Seite 44 - DRIVE BELT

ON-BOARD DIAGNOSTIC [CRUISE CONTROL SYSTEM] T185TEnd Of Si eINSPECTION OF DTCS FOR CONDITION DETECTION MODEA6E817266350W08Note• The cruise set indica

Seite 45 - VALVE CLEARANCE

T186ON-BOARD DIAGNOSTIC [CRUISE CONTROL SYSTEM] DTC 01A6E817266350W09Diagnostic procedureEnd Of SieDTC 05A6E817266350W10Diagnostic procedureEnd Of Si

Seite 46

ON-BOARD DIAGNOSTIC [CRUISE CONTROL SYSTEM] T187TDiagnostic procedureEnd Of SieDTC 11A6E817266350W12Diagnostic procedureEnd Of SieDTC 12A6E817266350W

Seite 47

LOCATION INDEX F7FCONTROL SYSTEMA6E390001074W02.A6E3940W5001 MAF/IAT sensor(See F50 INTAKE AIR TEMPERATURE (IAT) SENSOR INSPECTION)(See F51 MASS AI

Seite 48

T188ON-BOARD DIAGNOSTIC [CRUISE CONTROL SYSTEM] DTC 13A6E817266350W14Diagnostic procedureEnd Of SieDTC 15A6E817266350W15Diagnostic procedureEnd Of Si

Seite 49

ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] T189TFOREWORDA6E817401046W01Outline• The OBD (on-board diagnostic) test inspects the integrity and function of t

Seite 50 - COMPRESSION PRESSURE

T190ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] Flowchart• Use the following flowchart to verify the cause of the trouble.Note• While performing the inspect

Seite 51 - TIMING CHAIN

ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] T191TDTCs Reading Procedure1. Connect SST (WDS or equivalent) to the vehicle DLC-2 16-pin connector.2. Retrieve

Seite 52

T192ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] DTC TABLEA6E817401046W02• DTCs are common for present and past malfunction diagnosis.Note• When DTCs not sho

Seite 53

ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] T193TB1885 33 13Driver-side pre-tensioner seat belt system resistance low(See T202 DTC B1877, B1878, B1879, B18

Seite 54

T194ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] B199623 14Passenger-side side air bag module system circuit short to power supply(See T213 DTC B1996, B1997

Seite 55

ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] T195TEnd Of SiePID/DATA MONITOR TABLEA6E817401046W03B277324 17Driver-side curtain air bag module system resistan

Seite 56

T196ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] DS_AB_ST(Driver-side side air bag module circuit state)NORMAL/OPEN/SHRT GND/SHRT B+• Related wiring harness

Seite 57

ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] T197TEnd Of SieACTIVE COMMAND MODE TABLEA6E817401046W04End Of SieOD_P_PSAB_ST(On demand passenger-side side air

Seite 58

F8ENGINE TUNE-UP End Of SieIGNITION TIMING INSPECTIONA6E390802000W01Note• Ignition timing is not adjustable.• Ignition timing verification requires W

Seite 59 - CYLINDER HEAD GASKET

T198ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] DTC B1231A6E817401046W05Diagnostic procedureEnd Of SieDTC B1342A6E817401046W06Diagnostic procedureEnd Of Sie

Seite 60

ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] T199TDiagnostic procedureSTEP INSPECTION ACTION1 INSPECT METER IG 15 A FUSE• Turn ignition switch to LOCK positi

Seite 61

T200ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] End Of Si eDTC B1871A6E817401046W08Diagnostic procedureDTC B1871 Occupancy sensor system (communication erro

Seite 62 - FRONT OIL SEAL

ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] T201TEnd Of Sie2 INSPECT WIRING HARNESS BETWEEN OCCUPANCY SENSOR AND SAS UNITWarning•••• Handling air bag system

Seite 63

T202ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] DTC B1877, B1878, B1879, B1885A6E817401046W09Diagnostic procedureDTCB1877 Driver-side pre-tensioner seat bel

Seite 64

ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] T203TEnd Of SieDTC B1881, B1882, B1883, B1886A6E817401046W103 VERIFY WHETHER MALFUNCTION IS IN DRIVER-SIDE PRE-T

Seite 65

T204ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] Diagnostic procedureEnd Of SieSTEP INSPECTION ACTION1 INSPECT PASSENGER-SIDE PRE-TENSIONER SEAT BELT• Check

Seite 66 - REAR OIL SEAL

ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] T205TDTC B1884, B1890A6E817401046W11Diagnostic procedureDTCB1884 Passenger-side air bag cut-off indicator light

Seite 67 - A6E222401001W01

T206ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] 4 INSPECT WIRING HARNESS BETWEEN PASSENGER-SIDE AIR BAG CUT-OFF INDICATOR LIGHT AND SAS UNITWarning•••• Hand

Seite 68 - AME2213W001

ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] T207TEnd Of Sie7 INSPECT PASSENGER-SIDE AIR BAG CUT-OFF INDICATOR LIGHT• Turn ignition switch to LOCK position.•

Seite 69 - AME2218W001

ENGINE TUNE-UP F9FIdle speed (LF engine ATX model)Idle speed (L3 engine model)*1 : Excludes temporary idle speed drop just after the electrical loads

Seite 70 - AME2215W011

T208ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] DTC B1913, B1916, B1932, B1934A6E817401046W12Diagnostic procedureDTCB1913 Driver-side air bag module (inflat

Seite 71 - AME2213W011

ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] T209TEnd Of Sie3 VERIFY WHETHER MALFUNCTION IS IN DRIVER-SIDE AIR BAG MODULE (INFLATOR NO.1) OR RELATED WIRING H

Seite 72

T210ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] DTC B1913, B1925, B1933, B1935A6E817401046W13Diagnostic procedureDTCB1913 Passenger-side air bag module (inf

Seite 73 - VARIABLE VALVE TIMING

ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] T211TEnd Of SieDTC B1921A6E817401046W14Diagnostic procedureEnd Of Sie3 VERIFY WHETHER MALFUNCTION IS IN PASSENGE

Seite 74 - OIL CONTROL VALVE (OCV)

T212ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] DTC B1992, B1993, B1994, B1995A6E817401046W15Diagnostic procedureDTCB1992 Driver-side side air bag module sy

Seite 75

ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] T213TEnd Of SieDTC B1996, B1997, B1998, B1999A6E817401046W163 VERIFY WHETHER MALFUNCTION IS IN DRIVER-SIDE SIDE

Seite 76 - LUBRICATION SYSTEM

T214ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] Diagnostic procedureEnd Of SieSTEP INSPECTION ACTION1 INSPECT PASSENGER-SIDE SIDE AIR BAG MODULE• Check foll

Seite 77

ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] T215TDTC B2228, B2230, B2232, B2234A6E817401046W17Diagnostic procedureDTCB2228 Driver-side air bag module (infla

Seite 78 - OIL PRESSURE INSPECTION

T216ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] End Of Sie3 VERIFY WHETHER MALFUNCTION IS IN DRIVER-SIDE AIR BAG MODULE (INFLATOR NO.2) OR RELATED WIRING HA

Seite 79 - ENGINE OIL

ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] T217TDTC B2229, B2231, B2233, B2235A6E817401046W18Diagnostic procedureDTCB2229 Passenger-side air bag module (in

Seite 80

F10INTAKE-AIR SYSTEM VACUUM HOSE ROUTING DIAGRAMA6E391020030W01End Of SieINTAKE-AIR SYSTEM REMOVAL/INSTALLATIONA6E391013000W01Warning•••• When the en

Seite 81 - OIL FILTER

T218ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] End Of SieDTC B2296A6E817401046W193 VERIFY WHETHER MALFUNCTION IS IN PASSENGER-SIDE AIR BAG MODULE (INFLATOR

Seite 82 - OIL COOLER

ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] T219TDiagnostic procedureEnd Of SieSTEP INSPECTION ACTION1 INSPECT CRASH ZONE SENSOR• Check following PID/DATA m

Seite 83 - OIL PAN

T220ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] DTC B2444, U2017A6E817401046W20Diagnostic procedureDTCB2444 Driver-side side air bag sensor system (sensor i

Seite 84

ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] T221TEnd Of Sie2 INSPECT WIRING HARNESS BETWEEN DRIVER-SIDE SIDE AIR BAG SENSOR AND SAS UNITWarning•••• Handling

Seite 85 - OIL PUMP

T222ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] DTC B2445, U2018A6E817401046W21Diagnostic procedureDTCB2445 Passenger-side side air bag sensor system (senso

Seite 86

ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] T223TEnd Of Sie2 INSPECT WIRING HARNESS BETWEEN PASSENGER-SIDE AIR BAG SENSOR AND SAS UNITWarning•••• Handling a

Seite 87 - COOLING SYSTEM

T224ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] DTC B2477A6E817401046W22Diagnostic procedureEnd Of SieDTC B2773, B2774, B2775, B2776A6E817401046W23Diagnosti

Seite 88

ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] T225TEnd Of Sie2 INSPECT DRIVER-SIDE CURTAIN AIR BAG MODULE CONNECTORWarning•••• Handling air bag system compone

Seite 89 - ENGINE COOLANT

T226ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] DTC B2777, B2778, B2779, B2780A6E817401046W24Diagnostic procedureDTCB2777 Passenger-side curtain air bag mod

Seite 90

ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] T227TEnd Of SieDTC B2867A6E817401046W253 VERIFY WHETHER MALFUNCTION IS IN PASSENGER-SIDE CURTAIN AIR BAG MODULE

Seite 91 - RADIATOR CAP

INTAKE-AIR SYSTEM F11F4. Complete the AFTER REPAIR PROCEDURE. (See F17 AFTER REPAIR PROCEDURE.).A6E3910W0191 Air cleaner cover2 Air cleaner elemen

Seite 92 - RADIATOR

T228ON-BOARD DIAGNOSTIC [AIR BAG SYSTEM] Diagnostic procedureEnd Of Si eSTEP INSPECTION ACTION1 VERIFY THAT ALL SAS UNIT CONNECTORS ARE CONNECTED WIT

Seite 93 - THERMOSTAT

TROUBLESHOOTING T229TCAR-NAVIGATION SYSTEMA6E818066000W01Troubleshooting Index• Use the chart below verify the trouble in order to diagnose the appro

Seite 94 - WATER PUMP

T230TROUBLESHOOTING Diagnostic procedureEnd Of SieNO.3 EVEN WHEN HEADLIGHT SWITCH IS TURNED ON, DAYTIME SCREEN DOES NOT CHANGE TO NIGHT TIME SCREEN.

Seite 95 - FAN MOTOR

TROUBLESHOOTING T231TEnd Of SieNO.1 AIR BAG SYSTEM WARNING LIGHT DOES NOT ILLUMINATEA6E818001046W02Diagnostic Procedure• When performing an asteriske

Seite 96

T232TROUBLESHOOTING End Of SieNO.2 AIR BAG SYSTEM WARNING LIGHT IS ILLUMINATED ALL THE TIMEA6E818001046W03Diagnostic Procedure• When performing an as

Seite 97

TROUBLESHOOTING T233T2 VERIFY THAT SAS unit CONNECTOR IS CONNECTEDWarning•••• Handling air bag system components improperly can accidentally deploy a

Seite 98

T234TROUBLESHOOTING 6 INSPECT POWER SUPPLY CIRCUIT OF SAS UNIT (TERMINAL 1W)• Turn ignition switch to LOCK position.• Disconnect negative battery cab

Seite 99

TROUBLESHOOTING T235TEnd Of SieNO.3 PASSENGER-SIDE AIR BAG CUT-OFF INDICATOR LIGHT DOES NOT ILLUMINATEA6E818001046W04Diagnostic Procedure• When perfo

Seite 100 - LOCATION INDEX

T236TROUBLESHOOTING *2 INSPECT WIRING HARNESS BETWEEN PASSENGER-SIDE AIR BAG CUT-OFF INDICATOR LIGHT AND SAS UNIT FOR CONTINUITYWarning•••• Handling

Seite 101

TROUBLESHOOTING T237TEnd Of SieNO.4 PASSENGER-SIDE AIR BAG CUT-OFF INDICATOR LIGHT IS ILLUMINATED ALL THE TIMEA6E818001046W05Diagnostic Procedure• Wh

Seite 102

F12INTAKE-AIR SYSTEM Resonance Chamber Removal Note1. Remove the front mudguard (LH) before removing the resonance chamber.Vacuum Hose (Purge Solenoi

Seite 103

T238TROUBLESHOOTING End Of Sie2 CONFIRM THAT MALFUNCTION SYMPTOMS DO NOT RECUR AFTER REPAIR• Connect all SAS unit connectors.• Connect driver and pas

Seite 104

U1UUHEATER AND AIR CONDITIONER SYSTEMSLOCATION INDEX ...U-3BASIC SYSTEM ...

Seite 105 - ENGINE TUNE-UP

U2 DTC 07, 11, 13, 15, 19, 22 (WHEN TWO OR MORE DTCS ARE INDICATED AT THE SAME TIME) ...U-63DTC 19, 2

Seite 106

LOCATION INDEX U3UBASIC SYSTEMA6E850001040W01.LOCATION INDEXA6E8500W001A6E8500W0021 Blower unit(See U14 BLOWER UNIT REMOVAL/INSTALLATION)(SeeU14 BL

Seite 107 - INTAKE-AIR SYSTEM

U4LOCATION INDEX End Of Si eCONTROL SYSTEMA6E850001042W01L.H.D..A6E8500W003A6E8500W004

Seite 108

LOCATION INDEX U5U1 Air intake actuator(See U30 AIR INTAKE ACTUATOR REMOVAL/INSTALLATION)(See U30 AIR INTAKE ACTUATOR INSPECTION)2 Air mix actuator

Seite 109

U6LOCATION INDEX R.H.D..A6E8500W005A6E8500W006

Seite 110

LOCATION INDEX U7UEnd Of Sie1 Air intake actuator(See U30 AIR INTAKE ACTUATOR REMOVAL/INSTALLATION)(See U30 AIR INTAKE ACTUATOR INSPECTION)2 Air mi

Seite 111

U8SERVICE WARNINGS , SERVICE CAUTIONHANDLING REFRIGERANTA6E851001039W01• Avoid breathing air conditioning refrigerant or lubricant vapor. Exposure ma

Seite 112

REFRIGERANT SYSTEM SERVICE PROCEDURES U9UGAS CHARGING SET INSTALLATIONA6E851401039W011. Fully close the valves of the SST (49 C061 001).2. Connect th

Seite 113

GI8HOW TO USE THIS MANUAL Using the diagnosis index• The symptoms of the malfunctions are listed in the diagnostic index for symptom troubleshooting.

Seite 114 - FUEL SYSTEM

INTAKE-AIR SYSTEM F13FVARIABLE AIR DUCT (VAD) CONTROL SOLENOID VALVE INSPECTION (L3)A6E391013000W031. Remove the VAD control solenoid valve. (See F1

Seite 115

U10REFRIGERANT SYSTEM SERVICE PROCEDURES Evacuation1. Open all the valves of the SST (49 C061 001).Caution•••• Close the SST (49 C061 001) valve imme

Seite 116

REFRIGERANT SYSTEM SERVICE PROCEDURES U11U3. Open the high-pressure side valve of the SST (49 C061 001).4. When the low-pressure side reading increas

Seite 117

U12REFRIGERANT SYSTEM SERVICE PROCEDURES 10. Open the low-pressure side valve of the SST (49 C061 001) and charge with refrigerant until the weight o

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REFRIGERANT SYSTEM SERVICE PROCEDURES U13U10. Verify that the intersection of the pressure reading of the SST (49 C061 001) and ambient temperature i

Seite 119

U14BASIC SYSTEM BLOWER UNIT REMOVAL/INSTALLATIONA6E851661140W011. Disconnect the negative battery cable.2. Remove the dashboard. (See S82 DASHBOARD

Seite 120

BASIC SYSTEM U15UAIR FILTER REMOVAL/INSTALLATIONA6E851661140W031. Remove the glove compartment.2. Remove in the order indicated in the table.3. Insta

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U16BASIC SYSTEM 6. Remove in the order indicated in the table. Do not allow compressor oil to spill.A6E8516W003A6E8516W025A6E8516W004A6E8516W026

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BASIC SYSTEM U17U.7. Install in the reverse order of removal.8. Perform the refrigerant system performance test. (See U13 REFRIGERANT SYSTEM PERFORM

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U18BASIC SYSTEM A/C UNIT DISASSEMBLY/ASSEMBLYA6E851661130W021. Disassemble in the order indicated in the table.2. Assemble in the reverse order of di

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BASIC SYSTEM U19U.A6E8516W0061 Duct (1)2 Polyurethane protector (1)3 Polyurethane protector (2) (R.H.D.)4 Airflow mode actuator (full-auto air condit

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F14INTAKE-AIR SYSTEM 2. Disconnect the IAC valve connector.3. Measure the resistance between the IAC valve terminals using an ohmmeter.• If not as sp

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U20BASIC SYSTEM Evaporator Temperature Sensor Assembly Note1. Assemble the evaporator temperature sensor as shown in the figure.Sensor Clamp Assembly

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BASIC SYSTEM U21UOutlet Pipe Assembly Note1. Wrap the insulator around the outlet pipe as shown in the figure.End Of SieEXPANSION VALVE REMOVAL/INSTA

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U22BASIC SYSTEM 10. Remove the expansion valve. Do not allow compressor oil to spill.11. Install in the reverse order of removal.12. Perform the refr

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BASIC SYSTEM U23UHEATER CORE INSPECTIONA6E851661910W011. Remove the A/C unit. (See U15 A/C UNIT REMOVAL/INSTALLATION.)2. Remove the heater core from

Seite 130

U24BASIC SYSTEM A/C Compressor Installation Note1. Remove the following amount of compressor oil from the new A/C compressor when replacing the A/C c

Seite 131

BASIC SYSTEM U25UREFRIGERANT LINES REMOVAL/INSTALLATIONA6E851661460W011. Remove the battery.2. Discharge the refrigerant from the system. (See U9 RE

Seite 132 - EXHAUST SYSTEM

U26BASIC SYSTEM 12. Perform the refrigerant system performance test. (See U13 REFRIGERANT SYSTEM PERFORMANCE TEST.).A6E8516W029

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BASIC SYSTEM U27UA6E8516W0301 Cooler pipe No.1(See U28 Refrigerant Lines Removal Note)(See U29 Refrigerant Lines Installation Note)2 Cooler pipe No

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U28BASIC SYSTEM Refrigerant Lines Removal NoteNut joint type1. Loosen the nut using two spanners, then remove the cooler pipe or hose.Block joint typ

Seite 135 - EMISSION SYSTEM

BASIC SYSTEM U29URefrigerant Lines Installation Note1. When installing a new cooler pipe No.4 or cooler hose (LO), add a supplemental amount of ATMOS

Seite 136

INTAKE-AIR SYSTEM F15FCircuit Open/Short Inspection1. Disconnect the PCM connector. (See F43 PCM REMOVAL/INSTALLATION.)2. Inspect the following wiri

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U30CONTROL SYSTEM AIR INTAKE ACTUATOR REMOVAL/INSTALLATIONA6E854061060W011. Disconnect the negative battery cable.2. Remove the glove compartment.3.

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CONTROL SYSTEM U31UEnd Of SieAIR MIX ACTUATOR REMOVAL/INSTALLATIONA6E854061415W011. Disconnect the negative battery cable.2. Remove the glove compart

Seite 139

U32CONTROL SYSTEM AIR MIX ACTUATOR INSPECTIONA6E854061415W021. Connect battery positive voltage to terminal D or F and ground to terminal F or D of t

Seite 140

CONTROL SYSTEM U33UAIRFLOW MODE ACTUATOR REMOVAL/INSTALLATIONA6E854061070W011. Disconnect the negative battery cable.2. Remove the glove compartment.

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U34CONTROL SYSTEM AIRFLOW MODE ACTUATOR INSPECTIONA6E854061070W021. Connect battery positive voltage to terminal D or F and ground to terminal F or D

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CONTROL SYSTEM U35UBLOWER MOTOR REMOVAL/INSTALLATIONA6E854061140W011. Disconnect the negative battery cable.2. Remove in the order indicated in the t

Seite 143

U36CONTROL SYSTEM RESISTOR INSPECTIONA6E854061215W021. Verify that the resistance between the terminals of the resistor is as shown in the table.• If

Seite 144

CONTROL SYSTEM U37UBolt Removal/Installation Note1. When removing or installing the bolt, hold the pressure plate in place as shown in the figure.2.

Seite 145

U38CONTROL SYSTEM MAGNETIC CLUTCH ADJUSTMENTA6E854061010W021. Measure the clearance around the entire circumference between the pressure plate and A/

Seite 146

CONTROL SYSTEM U39USOLAR RADIATION SENSOR REMOVAL/INSTALLATIONA6E854061751W011. Disconnect the negative battery cable.2. Remove the solar radiation s

Seite 147

F16INTAKE-AIR SYSTEM 2. Inspect the following wiring harness for open or short (continuity check).Open circuit• If there is no continuity, the circui

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U40CONTROL SYSTEM End Of Si eAMBIENT TEMPERATURE SENSOR INSPECTIONA6E854061764W021. Measure the temperature around the ambient temperature sensor.2.

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CONTROL SYSTEM U41UCABIN TEMPERATURE SENSOR INSPECTIONA6E854061757W021. Measure the temperature around the cabin temperature sensor.2. Measure the re

Seite 150

U42CONTROL SYSTEM WATER TEMPERATURE SENSOR REMOVAL/INSTALLATIONA6E854061752W011. Disconnect the negative battery cable.2. Remove the dashboard. (See

Seite 151

CONTROL SYSTEM U43UREFRIGERANT PRESSURE SWITCH INSPECTIONA6E854061503W021. Install the SST (gas charging set).2. Disconnect the refrigerant pressure

Seite 152

U44CONTROL SYSTEM End Of SieCLIMATE CONTROL UNIT REMOVALA6E854061190W031. Disconnect the negative battery cable.2. Disconnect the air mix and airflow

Seite 153

CONTROL SYSTEM U45UCLIMATE CONTROL UNIT INSTALLATIONA6E854061190W041. Pass each wire through the following routes then connect to A/C unit. (Manual a

Seite 154

U46CONTROL SYSTEM Wire Disassembly Note1. Disassemble the wires in the shown in the figure.Wire Assembly Note1. Assemble the wires to the position as

Seite 155

CONTROL SYSTEM U47U2. Set the airflow mode main link to defroster in the direction shown by the arrow and insert a screwdriver at the set hole.3. Con

Seite 156

U48CONTROL SYSTEM 1C Blower motor control signalPower MOS FET Fan switch is OFF Below 1.0 • Inspect terminal voltage of climate control unit (1A)Fan

Seite 157

CONTROL SYSTEM U49U1O Water temperature sensor inputWater temperature sensorDepends on temperature surrounding sensorSee Figure 4• Inspect for conti

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FUEL SYSTEM F17FBEFORE REPAIR PROCEDUREA6E391201006W01Warning•••• Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. A

Seite 159

U50CONTROL SYSTEM 1W Potentiometer signalAirflow mode actuatorVENT mode 4.3 • Inspect for continuity or short circuit (Climate control unitairflow m

Seite 160

CONTROL SYSTEM U51UEnd Of Sie2H IG2 A/C 15 A fuse Ignition switch at ON positionB+• Inspect for continuity or short circuit (Climate control unitfus

Seite 161

U52CONTROL SYSTEM FAN SWITCH INSPECTIONA6E854061050W011. Remove the climate control unit.2. Inspect for continuity between the fan switch terminals u

Seite 162

ON-BOARD DIAGNOSTIC U53UDIAGNOSTIC TROUBLE CODE NUMBER INSPECTIONA6E857001038W011. Remove the glove compartment.2. Short the A/C check connector to t

Seite 163

U54ON-BOARD DIAGNOSTIC DTC TableNo. Indicator pattern Diagnosed circuit02 Solar radiation sensor (present)06 Cabin temperature sensor (present)07 Cab

Seite 164

ON-BOARD DIAGNOSTIC U55UOutput Device Operation Check ModeInspection1. Warm up the engine.2. Turn the ignition switch to LOCK position.3. Start up th

Seite 165

U56ON-BOARD DIAGNOSTIC *: Shown on the information display according to step.End Of SieDTC 02A6E857001038W02Diagnostic ProcedureEnd Of SieDTC 06A6E85

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ON-BOARD DIAGNOSTIC U57UDiagnostic ProcedureEnd Of SieDTC 07A6E857001038W04Diagnostic ProcedureEnd Of SieDTC 10A6E857001038W05Diagnostic ProcedureEnd

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U58ON-BOARD DIAGNOSTIC Diagnostic ProcedureEnd Of SieDTC 12A6E857001038W07Diagnostic ProcedureEnd Of SieDTC 13A6E857001038W08Diagnostic ProcedureSTEP

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ON-BOARD DIAGNOSTIC U59UEnd Of SieDTC 14A6E857001038W09Diagnostic ProcedureEnd Of SieDTC 15A6E857001038W10Diagnostic ProcedureEnd Of SieDTC 18A6E8570

Seite 169

F18FUEL SYSTEM FUEL TANK REMOVAL/INSTALLATIONA6E391242110W01Warning•••• Repairing a fuel tank that has not been properly steam cleaned can be dangero

Seite 170

U60ON-BOARD DIAGNOSTIC End Of SieDTC 19A6E857001038W12Diagnostic ProcedureEnd Of SieDTC 21A6E857001038W13Diagnostic ProcedureEnd Of Si e2 • Disconnec

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ON-BOARD DIAGNOSTIC U61UDTC 22A6E857001038W14Diagnostic ProcedureEnd Of SieDTC 58A6E857001038W15Diagnostic ProcedureEnd Of Si eDTC 59A6E857001038W16D

Seite 172

U62ON-BOARD DIAGNOSTIC Diagnostic ProcedureEnd Of SieDTC 02, 18, 21 (WHEN TWO OR MORE DTCS ARE INDICATED AT THE SAME TIME)A6E857001038W17Diagnostic P

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ON-BOARD DIAGNOSTIC U63UDiagnostic ProcedureEnd Of SieDTC 07, 11, 13, 15, 19, 22 (WHEN TWO OR MORE DTCS ARE INDICATED AT THE SAME TIME)A6E857001038W1

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U64TROUBLESHOOTING FOREWORDA6E858001038W01• The areas for inspection (steps) are given according to various circuit malfunctions. Use the following c

Seite 175

TROUBLESHOOTING U65UNO.1 INSUFFICIENT AIR (OR NO AIR) BLOWN FROM VENTSA6E858001038W03Diagnostic procedureEnd Of SieNO.2 AMOUNT OF AIR BLOWN FROM VENT

Seite 176

U66TROUBLESHOOTING 4* INSPECT TO SEE WHETHER MALFUNCTION IS IN BLOWER RELAY SYSTEM OR POWER MOS FET SYSTEM• Turn ignition switch to ON position.• Tes

Seite 177

ON-BOARD DIAGNOSTIC, TROUBLESHOOTING U67UEnd Of SieNO.3 AMOUNT OF AIR BLOWN FROM VENTS DOES NOT CHANGEA6E858001038W05Manual Air ConditionerDiagnostic

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U68TROUBLESHOOTING End Of SieNO.4 AIR INTAKE MODE DOES NOT CHANGEA6E858001038W06• When performing an asterisked (*) troubleshooting inspection, shake

Seite 179

TROUBLESHOOTING U69UEnd Of Sie3 INSPECT TO SEE WHETHER MALFUNCTION IS IN AIR INTAKE ACTUATOR OR ELSEWHERE• Disconnect air intake actuator connector.•

Seite 180

FUEL SYSTEM F19FBreather Hose Installation Note1. Fit the breather hose onto the respective fittings, and install clamps as shown.Joint Hose Installa

Seite 181

U70TROUBLESHOOTING NO.5 NO TEMPERATURE CONTROL WITH CLIMATE CONTROL UNITA6E858001038W07Diagnostic procedureEnd Of SieNO.6 WINDSHIELD FOGGEDA6E8580010

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TROUBLESHOOTING U71UDiagnostic procedurePOSSIBLE CAUSE• Climate control unit (B+ signal) system malfunction (Steps 2, 4, 5)• Air intake actuator malf

Seite 183

U72TROUBLESHOOTING End Of SieNO.7 AIR FROM VENTS COLD ENOUGHA6E858001038W09Diagnostic procedure*9 INSPECT WIRING HARNESS BETWEEN CLIMATE CONTROL UNIT

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TROUBLESHOOTING U73U3 CHECK TO SEE WHETHER MALFUNCTION IS IN BLOWER UNIT INTAKE AND CONDENSER OR ELSEWHERE• Are refrigerant high-pressure and low-pre

Seite 185

U74TROUBLESHOOTING 12 INSPECT EVAPORATOR PIPING CONNECTIONS IN A/C UNIT FOR LOOSE• Are piping connections for evaporator in A/C unit loose?Yes Tighte

Seite 186

TROUBLESHOOTING U75UEnd Of Si eNO.8 NO COOL AIRA6E858001038W10• When performing an asterisked (*) troubleshooting inspection, shake the wiring harnes

Seite 187

U76TROUBLESHOOTING End Of SieNO.9 NOISE WHILE OPERATING A/C SYSTEMA6E858001038W119 INSPECT TO SEE WHETHER MALFUNCTION IS IN REFRIGERANT PRESSURE SWIT

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TROUBLESHOOTING U77UDiagnostic procedureSTEP INSPECTION ACTION1 CHECK A/C COMPRESSOR VANE NOISE• Is there a jingling, popping, beeping, or buzzing so

Seite 189

U78TROUBLESHOOTING * : If there is gas leakage, air enters into the A/C system. The desiccant within the receiver/drier absorbs the moisture from the

Seite 190

TD1TDTDTECHNICAL DATATECHNICAL DATA ... TD-2ENGINE ...

Seite 191

F20FUEL SYSTEM 8. Turn the fuel tank upside-down and apply pressure of 2.0 kPa {15 mmHg, 0.6 inHg} to port A.(1) Plug port C and verify there is n

Seite 192

TD2TECHNICAL DATA ENGINEA6E931001001W01End Of SieLUBRICATION SYSTEMA6E931001001W02Note• The maintenance intervals on scheduled maintenance table (See

Seite 193

TECHNICAL DATA TD3TDCOOLING SYSTEMA6E931001001W03End Of SieFUEL AND EMISSION CONTROL SYSTEMSA6E931001001W04End Of SieItemEngineL8 LF L3Coolant capaci

Seite 194

TD4TECHNICAL DATA ENGINE ELECTRICAL SYSTEMA6E931001001W05*1: Back-up current is the constant flow of current present (for the audio unit, clock, PCM,

Seite 195

TECHNICAL DATA TD5TDCLUTCHA6E931001024W01End Of SieMANUAL TRANSAXLEA6E931001024W02End Of SieAUTOMATIC TRANSAXLEA6E931001024W03Item SpecificationClutc

Seite 196

TD6TECHNICAL DATA End Of SieFRONT AND REAR AXLEA6E931001018W01End Of SieSTEERING SYSTEMA6E931001034W01* : When reservoir tank is at maximum volumeEnd

Seite 197

TECHNICAL DATA TD7TDBRAKING SYSTEMA6E931001020W01End Of SieItem SpecificationCONVENTIONAL BRAKE SYSTEMBrake pedalBrake pedal height (mm {in})R.H.D.:

Seite 198

TD8TECHNICAL DATA SUSPENSIONA6E931001013W01Suspension*1: Fuel tank full. Engine coolant and engine oil are at specified level. Spare tire, jack, and

Seite 199

TECHNICAL DATA TD9TDWheel and Tires*1: Total weight exceeds 160 g {5.65 oz}.*2: One balance weight: 60 g {2.12 oz} max. If the total weight exceeds 1

Seite 200

TD10TECHNICAL DATA BODY ELECTRICAL SYSTEMA6E931001047W01End Of SieHEATER AND AIR CONDITIONER SYSTEMSA6E931001038W01End Of SieItem SpecificationsExter

Seite 201

ST1STSTSPECIAL TOOLSSPECIAL TOOLS ...ST-2ENGINE ...

Seite 202

FUEL SYSTEM F21FNote• The stopper may be removed from the quick connector. Take care not to loose it. Reinstall it to the quick release connector bef

Seite 203

ST2SPECIAL TOOLS ENGINEA6E941001001W01Ford SST numbers are collated with Mazda SST numbers in the example below.Ford SSTs are marked with Ford SST nu

Seite 204

SPECIAL TOOLS ST3STEnd Of SieFUEL AND EMISSION CONTROL SYSTEMSA6E941001001W04End Of SieCLUTCHA6E941001024W01End Of SieMANUAL TRANSAXLEA6E941001024W02

Seite 205

ST4SPECIAL TOOLS AUTOMATIC TRANSAXLEA6E941001024W03End Of SieFRONT AND REAR AXLEA6E941001018W0149 H019 002Adapter49 0378 400COil Pressure Gauge Set49

Seite 206

SPECIAL TOOLS ST5STEnd Of Sie49 G026 105Sensor rotor installer49 H027 002Bearing remover49 W034 301Support block49 S231 626Support block49 B014 001Oi

Seite 207

ST6SPECIAL TOOLS STEERING SYSTEMA6E941001034W0149 1232 670BPower steering gauge set49 H002 671Adapter49 G032 3A4Power steering gauge adapter set49 T0

Seite 208

SPECIAL TOOLS ST7STEnd Of SieBRAKING SYSTEMA6E941001020W01End Of Sie49 0259 770BFlare nut wrench49 G066 001Adapter harness49 U043 0A0AOil pressure ga

Seite 209

ST8SPECIAL TOOLS SUSPENSIONA6E941001013W01End Of SieBODYA6E941001047W01End Of Sie49 T034 1A0Coil spring compressor set49 T034 101Coil spring compress

Seite 210

SPECIAL TOOLS ST9BODY ELECTRICAL SYSTEMA6E941001047W02End Of SieHEATER AND AIR CONDITIONER SYSTEMSA6E941001038W01End Of Sie49 H066 002Deployment tool

Seite 211

F22FUEL SYSTEM 13. Complete the BEFORE REPAIR PROCEDURE.(See F17 BEFORE REPAIR PROCEDURE)14. Disconnect the SST.Note• A checker tab is integrated

Seite 212

HOW TO USE THIS MANUAL GI9GIUsing the quick diagnosis chart• The chart lists the relation between the symptom and the cause of the malfunction.• The

Seite 213

FUEL SYSTEM F23FPlastic Fuel Hose Removal NoteCaution•••• The quick release connector may be damaged if the tab is bent excessively. Do not expand th

Seite 214

F24FUEL SYSTEM Fuel Pump Unit Installation Note1. Verify that the fuel tank mark is aligened with the fuel pump mark as shown.Plastic Fuel Hose Insta

Seite 215

FUEL SYSTEM F25F2. Assemble in the reverse order of disassembly..End Of SieFUEL PUMP UNIT INSPECTIONA6E391213350W03Caution•••• It is normal to hear t

Seite 216

F26FUEL SYSTEM Fuel Pump Hold Pressure InspectionWarning•••• Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries o

Seite 217

FUEL SYSTEM F27F5. Cover the disconnected quick release connector with vinyl sheet or the like to prevent it from being scratched or contaminated wit

Seite 218

F28FUEL SYSTEM End Of SieFUEL INJECTOR REMOVAL/INSTALLATIONA6E391213250W01Caution•••• Disconnecting/connecting the quick release connector without cl

Seite 219

FUEL SYSTEM F29F• The locking coupler has two internal locking tabs which retain the fuel pipe. Be sure that the tab on the locking coupler is rotate

Seite 220

F30FUEL SYSTEM (2) Pull the clip parallel to the injector groove, and remove it from the injector.(3) Discard the clip.Fuel Injector Installation Not

Seite 221

FUEL SYSTEM F31F(4) Lightly pull and push the quick release connector a few times by hand and verify that it can move 2.03.0 mm {0.080.11 in} and i

Seite 222

F32FUEL SYSTEM  No.2 cylinder fuel injector terminal A (harness-side) and power supply. No.3 cylinder fuel injector terminal A (harness-side) and p

Seite 223

GI10HOW TO USE THIS MANUAL Using the symptom troubleshooting• Symptom troubleshooting shows diagnostic procedures, inspection methods, and proper act

Seite 224

FUEL SYSTEM F33FVolume InspectionWarning•••• Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and dama

Seite 225

F34FUEL SYSTEM PRESSURE REGULATOR INSPECTIONA6E391213280W01Note• Due to the adoption of the mechanical returnless fuel system, the pressure regulator

Seite 226

EXHAUST SYSTEM F35FEXHAUST SYSTEM INSPECTIONA6E391440000W011. Start the engine and inspect each exhaust system component for exhaust gas leakage.• If

Seite 227

F36EXHAUST SYSTEM .A6E3914W002

Seite 228

EXHAUST SYSTEM F37FHO2S Removal Note1. Remove the HO2S using the SST before removing the exhaust manifold.Exhaust Manifold Installation Note1. Tighte

Seite 229

F38EMISSION SYSTEM CHARCOAL CANISTER INSPECTIONA6E391613970W011. Remove the charcoal canister.2. Plug the atmosphere side port and purge solenoid val

Seite 230

EMISSION SYSTEM F39FPURGE SOLENOID VALVE INSPECTIONA6E391618740W02Airflow InspectionNote• Perform the following test only when directed.1. Disconnect

Seite 231

F40EMISSION SYSTEM EGR VALVE INSPECTIONA6E391620300W02Operation Test1. Carry out the EGR Control Inspection. (See F233 EGR Control System Inspecti

Seite 232

EMISSION SYSTEM F41FPCV VALVE INSPECTIONA6E391613890W011. Disconnect the negative battery cable.2. Remove the intake maniforld.(see F10 INTAKE-AIR S

Seite 233

F42EMISSION SYSTEM Upstream HO2S graph line exampleDownstream HO2S graph line example 1EquationRATIO = 30 inversions (upstream HO2S inversions) ÷÷÷÷

Seite 234

UNITS GI11GIUNITSA6E201200002W01Conversion to SI Units (Système International d'Unités)• All numerical values in this manual are based on SI uni

Seite 235

CONTROL SYSTEM F43FPCM REMOVAL/INSTALLATIONA6E394018880W01Note• For replace the PCM, Setup the WDS and perform the PCM configuration. (See F50 PCM C

Seite 236

F44CONTROL SYSTEM European (L.H.D.) specs..Set Nut/bolt Removal Note1. Using a chisel and a hammer, cut a groove on the head of the set nut/bolt so t

Seite 237

CONTROL SYSTEM F45FPCM INSPECTIONA6E394018880W02Note• PIDs for the following parts are not available on this model. Go to the appropriate part inspec

Seite 238

F46CONTROL SYSTEM ARPMDES(Target engine speed)RPML8No load: 700 rpmE/L operating: 700 rpmP/S operating: 750 rpmA/C ON: 750 rpmLF MTX and L3 MTXNo loa

Seite 239

CONTROL SYSTEM F47FFDPDTC(Pending code caused FFD storage)Perform applicable DTC troubleshooting.(See F67 DTC TABLE)FP (Fuel pump relay) ON/OFFIg

Seite 240

F48CONTROL SYSTEM KNOCKR (Knocking retard)ANGLEIgnition switch ON: 0 DEGIdle: 0 DEGInspect knock sensor.(See F56 KNOCK SENSOR INSPECTION)2P, 2SLOAD

Seite 241

CONTROL SYSTEM F49F*1: Calculated value; differs from terminal voltage*2: Refrigerant pressure switch (middle) turns on when the refrigerant pressure

Seite 242

F50CONTROL SYSTEM PCM CONFIGURATIONA6E394018880W031. Connect the WDS to DLC-2.2. Set up the WDS (including the vehicle recognition.)3. Select Module

Seite 243

CONTROL SYSTEM F51FMASS AIR FLOW (MAF) SENSOR INSPECTIONA6E394013210W01Voltage InspectionNote• Perform the following inspection only when directed.1.

Seite 244

F52CONTROL SYSTEM Circuit Open/Short Inspection1. Disconnect the PCM connector. (See F43 PCM REMOVAL/INSTALLATION.)2. Inspect the following wiring h

Seite 245

GI12FUNDAMENTAL PROCEDURES PROTECTION OF VEHICLEA6E201400004W01• Always be sure to cover fenders, seats and floor areas before starting work.End Of S

Seite 246

CONTROL SYSTEM F53FENGINE COOLANT TEMPERATURE (ECT) SENSOR REMOVAL/INSTALLATIONA6E394018840W01Warning•••• When the engine is hot, it can badly burn.

Seite 247

F54CONTROL SYSTEM  ECT sensor terminal B (harness-side) and power supplyEnd Of SieCRANKSHAFT POSITION (CKP) SENSOR INSPECTIONA6E394018230W01Note• Pe

Seite 248

CONTROL SYSTEM F55F(2) Remove the cylinder block lower blind plug and install the SST.(3) Turn the crankshaft pulley to the clockwise until it stops.

Seite 249

F56CONTROL SYSTEM KNOCK SENSOR INSPECTIONA6E394018921W01Note• Perform the following test only when directed.Resistance Inspection1. Turn the ignition

Seite 250

CONTROL SYSTEM F57F3. Connect the voltmeter test leads to the following HO2S terminals:• HO2S (front and rear) (+) leadterminal A () leadtermina

Seite 251

F58CONTROL SYSTEM Circuit Open/Short Inspection (Heater)1. Disconnect the PCM connector. (See F43 PCM REMOVAL/INSTALLATION.)2. Inspect the following

Seite 252

CONTROL SYSTEM F59FCLUTCH SWITCH INSPECTIONA6E394018660W01Note• Perform the following inspection only when directed.Continuity Inspection1. Verify th

Seite 253

F60CONTROL SYSTEM Circuit Open/Short Inspection1. Disconnect the PCM connector. (See F43 PCM REMOVAL/INSTALLATION.)2. Inspect the following harness

Seite 254

ON-BOARD DIAGNOSTIC F61FFOREWORDA6E397018881W01• When the customer reports a vehicle malfunction, check the malfunction indicator lamp (MIL) indicati

Seite 255

F62ON-BOARD DIAGNOSTIC OBD PENDING TROUBLE CODESA6E397018881W02• These appear when a problem is detected in a monitored system. 2 Drive Cycle Type• T

Seite 256

FUNDAMENTAL PROCEDURES GI13GI5. If no dye leakage is found, allow the engine to run for another 30 minutes or drive the vehicle then reinspect.6. Fin

Seite 257

ON-BOARD DIAGNOSTIC F63FPending Trouble Code Access Procedure1. Perform the necessary vehicle preparation and visual inspection.2. Connect WDS or equ

Seite 258

F64ON-BOARD DIAGNOSTIC OBD DRIVE MODEA6E397018881W09• Performing the Drive Mode inspects the OBD system for proper operation. The Drive Mode must be

Seite 259

ON-BOARD DIAGNOSTIC F65FFor MTXFor ATX5. Stop vehicle and access to ON BOARD SYSTEM READINESS menu of GENERIC OBD FUNCTION to inspect the Drive Mode

Seite 260

F66ON-BOARD DIAGNOSTIC DTC CONFIRMATION PROCEDUREA6E397018881W11End Of SieKOEO/KOER SELF-TESTA6E397018881W121. Connect WDS or equivalent to the vehic

Seite 261

ON-BOARD DIAGNOSTIC F67FDTC TABLEA6E397018881W14DTC table×: Applicable: Not applicableDTC No. Condition MIL DC Monitor itemMemory functionPageP0010C

Seite 262

F68ON-BOARD DIAGNOSTIC P0443Evaporative emission control system purge control valve circuit malfunctionON 2 CCM × (See F138 DTC P0443)P0480Fan relay

Seite 263

ON-BOARD DIAGNOSTIC F69FEnd Of SieP0757 Shift solenoid B stuck ON (See K53 DTC TABLE)P0758Shift solenoid B malfunction (electrical)(See K53 DTC TAB

Seite 264

F70ON-BOARD DIAGNOSTIC DTC P0010A6E397001084W01Diagnostic procedureDTC P0010 CMP actuator circuitDETECTION CONDITION• PCM monitors OCV voltage. If PC

Seite 265

ON-BOARD DIAGNOSTIC F71FEnd Of Sie4 CLASSIFY MALFUNCTION AT POWER SUPPLY CIRCUIT OR CONTROL CIRCUIT• Turn ignition key to ON (Engine OFF).• Measure v

Seite 266

F72ON-BOARD DIAGNOSTIC DTC P0011A6E397001084W02Diagnostic procedureEnd Of SieDTC P0011 CMP - Timing over-advancedDETECTION CONDITION• Actual valve ti

Seite 267

GI14FUNDAMENTAL PROCEDURES INSPECTION DURING REMOVAL, DISASSEMBLYA6E201400004W08• When removed, each part should be carefully inspected for malfuncti

Seite 268

ON-BOARD DIAGNOSTIC F73FDTC P0012A6E397001084W03Diagnostic procedureDTC P0012 CMP - Timing over-retardedDETECTION CONDITION• Actual valve timing is o

Seite 269

F74ON-BOARD DIAGNOSTIC End Of SieDTC P0031A6E397001084W047 VERIFY TROUBLESHOOTING OF DTC P0012 COMPLETED• Make sure to reconnect all disconnected con

Seite 270

ON-BOARD DIAGNOSTIC F75FDiagnostic procedureSTEP INSPECTION ACTION1 PERFORM DTC CONFIRMATION PROCEDURE• Perform DTC CONFIRMATION PROCEDURE.(See F66

Seite 271

F76ON-BOARD DIAGNOSTIC End Of SieDTC P0032A6E397001084W056 INSPECT CONTROL CIRCUIT OF FRONT HO2S HEATER FOR SHORT TO GROUND• Inspect continuity betwe

Seite 272

ON-BOARD DIAGNOSTIC F77FDiagnostic procedureSTEP INSPECTION ACTION1 PERFORM DTC CONFIRMATION PROCEDURE• Perform DTC CONFIRMATION PROCEDURE.(See F66

Seite 273

F78ON-BOARD DIAGNOSTIC End Of SieDTC P0037A6E397001084W066 VERIFY TROUBLESHOOTING OF DTC P0032 COMPLETED• Make sure to reconnect all disconnected con

Seite 274

ON-BOARD DIAGNOSTIC F79FDiagnostic procedureEnd Of SieSTEP INSPECTION ACTION1 PERFORM DTC CONFIRMATION PROCEDURE• Perform DTC CONFIRMATION PROCEDURE.

Seite 275

F80ON-BOARD DIAGNOSTIC DTC P0038A6E397001084W07Diagnostic procedureDTC P0038 Rear HO2S heater circuit high inputDETECTION CONDITION• PCM monitors rea

Seite 276

ON-BOARD DIAGNOSTIC F81FEnd Of SieDTC P0101A6E397001084W08Diagnostic procedure4 INSPECT PCM TERMINAL• Disconnect PCM connector.• Inspect for bent ter

Seite 277

F82ON-BOARD DIAGNOSTIC 3 VERIFY CURRENT INPUT SIGNAL STATUS-IS CONCERN INTERMITTENT OR CONSTANT• Connect WDS or equivalent to DLC-2.• Start the engin

Seite 278

FUNDAMENTAL PROCEDURES GI15GI• If removed, these parts should be replaced with new ones: Oil sealsGaskets O-rings Lockwashers Cotter pins Nylon

Seite 279

ON-BOARD DIAGNOSTIC F83FEnd Of SieDTC P0102A6E397001084W0910 VERIFY TROUBLESHOOTING OF DTC P0101 COMPLETED• Make sure to reconnect all disconnected c

Seite 280

F84ON-BOARD DIAGNOSTIC Diagnostic procedureEnd Of SieSTEP INSPECTION ACTION1 PERFORM DTC CONFIRMATION PROCEDURE• Perform DTC CONFIRMATION PROCEDURE.(

Seite 281

ON-BOARD DIAGNOSTIC F85FDTC P0103A6E397001084W10Diagnostic procedureDTC P0103 MAF circuit high inputDETECTION CONDITION• PCM monitors input voltage f

Seite 282

F86ON-BOARD DIAGNOSTIC End Of SieDTC P0107A6E397001084W113 INSPECT MAF SIGNAL CIRCUIT FOR SHORT TO POWER CIRCUIT• Turn ignition key to ON (Engine OFF

Seite 283

ON-BOARD DIAGNOSTIC F87FDiagnostic procedureSTEP INSPECTION ACTION1 PERFORM DTC CONFIRMATION PROCEDURE• Perform DTC CONFIRMATION PROCEDURE.(See F66

Seite 284

F88ON-BOARD DIAGNOSTIC End Of SieDTC P0108A6E397001084W125 INSPECT MAP SENSOR SIGNAL AND GROUND CIRCUIT FOR SHORT EACH OTHER• Check continuity betwee

Seite 285

ON-BOARD DIAGNOSTIC F89FDiagnostic procedureSTEP INSPECTION ACTION1 PERFORM DTC CONFIRMATION PROCEDURE• Perform DTC CONFIRMATION PROCEDURE.(See F66

Seite 286

F90ON-BOARD DIAGNOSTIC End Of SieDTC P0111A6E397001084W13Diagnostic procedure6 VERIFY MAP SENSOR SIGNAL CIRCUIT FOR SHORT TO CONSTANT VOLTAGE CIRCUIT

Seite 287

ON-BOARD DIAGNOSTIC F91FEnd Of SieDTC P0112A6E397001084W145 INSPECT POOR CONNECTION OF PCM CONNECTOR• Disconnect PCM connector.• Inspect for poor con

Seite 288

F92ON-BOARD DIAGNOSTIC Diagnostic procedureEnd Of SieDTC P0113A6E397001084W15STEP INSPECTION ACTION1 PERFORM DTC CONFIRMATION PROCEDURE• Perform DTC

Seite 289

GI16FUNDAMENTAL PROCEDURES HOSE CLAMPSA6E201400004W14• When reinstalling, position the hose clamp in the original location on the hose and squeeze th

Seite 290

ON-BOARD DIAGNOSTIC F93FDiagnostic procedureSTEP INSPECTION ACTION1 PERFORM DTC CONFIRMATION PROCEDURE• Perform DTC CONFIRMATION PROCEDURE.(See F66

Seite 291

F94ON-BOARD DIAGNOSTIC End Of SieDTC P0117A6E397001084W165 INSPECT POOR CONNECTION OF PCM CONNECTOR• Turn ignition key to OFF.• Disconnect PCM connec

Seite 292

ON-BOARD DIAGNOSTIC F95FDiagnostic procedureSTEP INSPECTION ACTION1 PERFORM DTC CONFIRMATION PROCEDURE• Perform DTC CONFIRMATION PROCEDURE.(See F66

Seite 293

F96ON-BOARD DIAGNOSTIC End Of SieDTC P0118A6E397001084W176 VERIFY TROUBLESHOOTING OF DTC P0117 COMPLETED• Make sure to reconnect all disconnected con

Seite 294

ON-BOARD DIAGNOSTIC F97FDiagnostic procedureEnd Of SieSTEP INSPECTION ACTION1 PERFORM DTC CONFIRMATION PROCEDURE• Perform DTC CONFIRMATION PROCEDURE.

Seite 295

F98ON-BOARD DIAGNOSTIC DTC P0121A6E397001084W18Diagnostic procedureDTC P0121 Throttle position stuck close (lower than expected)/open (higher than ex

Seite 296

ON-BOARD DIAGNOSTIC F99F6 VERIFY CURRENT INPUT SIGNAL STATUS - IS CONCERN INTERMITTENT OR CONSTANT• Drive the vehicle and read MAF PID.• Does MAF PID

Seite 297

F100ON-BOARD DIAGNOSTIC End Of SieDTC P0122A6E397001084W1915 INSPECT PCM TERMINALS FOR ELECTRICAL CORROSION• Disconnect PCM connector.• Inspect for e

Seite 298

ON-BOARD DIAGNOSTIC F101FDiagnostic procedureSTEP INSPECTION ACTION1 PERFORM DTC CONFIRMATION PROCEDURE• Perform DTC CONFIRMATION PROCEDURE.(See F66

Seite 299

F102ON-BOARD DIAGNOSTIC End Of SieDTC P0123A6E397001084W205 VERIFY TP SIGNAL CIRCUIT FOR OPEN CIRCUIT• Turn ignition key to OFF.• Inspect continuity

Seite 300

VEHICLE IDENTIFICATION NUMBERS (VIN)U.K. specs.JMZ GG12820# 100001JMZ GG14320# 100001JMZ GG14820# 100001JMZ GG12F20# 100001JMZ GG12F50# 100001JMZ

Seite 301

FUNDAMENTAL PROCEDURES, INSTALLATION OF RADIO SYSTEMGI17GIDYNAMOMETERA6E201400004W17• When inspecting and servicing the power train on the dynamomete

Seite 302

ON-BOARD DIAGNOSTIC F103FDiagnostic procedureSTEP INSPECTION ACTION1 PERFORM DTC CONFIRMATION PROCEDURE• Perform DTC CONFIRMATION PROCEDURE.(See F66

Seite 303

F104ON-BOARD DIAGNOSTIC End Of SieDTC P0125A6E397001084W21Diagnostic procedure7 INSPECT PCM CONNECTOR• Disconnect PCM connector.• Inspect for poor co

Seite 304

ON-BOARD DIAGNOSTIC F105FEnd Of SieDTC P0131, P0132A6E397001084W22Diagnostic procedure5 INSPECT ECT SENSOR• Inspect ECT sensor.(See F53 ENGINE COOLA

Seite 305

F106ON-BOARD DIAGNOSTIC 2 VERIFY RELATED SERVICE INFORMATION AVAILABILITY• Check for related Service Information availability.• Is any related Servic

Seite 306

ON-BOARD DIAGNOSTIC F107F12 INSPECT FUEL LINE FROM FUEL PUMP TO FUEL DELIVERY PUMP• Visually inspect fuel line for any leakage.• Is any fuel leakage

Seite 307

F108ON-BOARD DIAGNOSTIC End Of SieDTC P0133A6E397001084W23Diagnostic procedure19 VERIFY TROUBLESHOOTING OF DTC P0131 or P0132 COMPLETED• Make sure to

Seite 308

ON-BOARD DIAGNOSTIC F109F3 VERIFY RELATED PENDING AND STORED DTCS• Turn ignition key to OFF, then ON (Engine OFF).• Verify pending and /or stored DTC

Seite 309

F110ON-BOARD DIAGNOSTIC End Of SieDTC P0134A6E397001084W2412 INSPECT SEALING OF ENGINE COOLANT PASSAGEWarning•••• Removing radiator cap when radiator

Seite 310

ON-BOARD DIAGNOSTIC F111FDiagnostic procedureSTEP INSPECTION ACTION1 PERFORM DTC CONFIRMATION PROCEDURE• Perform DTC CONFIRMATION PROCEDURE.(See F66

Seite 311

F112ON-BOARD DIAGNOSTIC End Of SieDTC P0138A6E397001084W256 INSPECT GAS LEAKAGE FROM EXHAUST SYSTEM• Visually check if any gas leakage is found betwe

Seite 312

GI18ELECTRICAL SYSTEM ELECTRICAL PARTSA6E201700006W01Battery cable• Before disconnecting connectors or removing electrical parts, disconnect the nega

Seite 313

ON-BOARD DIAGNOSTIC F113FDiagnostic procedureSTEP INSPECTION ACTION1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED• Has FREEZE FRAME DATA been recorded?

Seite 314

F114ON-BOARD DIAGNOSTIC End Of SieDTC P0140A6E397001084W267 VERIFY TROUBLESHOOTING OF DTC P0138 COMPLETED• Make sure to reconnect all disconnected co

Seite 315

ON-BOARD DIAGNOSTIC F115FDiagnostic procedureSTEP INSPECTION ACTION1 PERFORM DTC CONFIRMATION PROCEDURE• Perform DTC CONFIRMATION PROCEDURE.(See F66

Seite 316

F116ON-BOARD DIAGNOSTIC End Of SieDTC P0171A6E397001084W276 INSPECT GAS LEAKAGE FROM EXHAUST SYSTEM• Visually check if any gas leakage is found betwe

Seite 317

ON-BOARD DIAGNOSTIC F117FDiagnostic procedurePOSSIBLE CAUSE• Misfire• Front HO2S deterioration• Front HO2S heater malfunction• Pressure regulator mal

Seite 318

F118ON-BOARD DIAGNOSTIC 7 INSPECT MAF PID• Start engine.• Access MAF PID using WDS or equivalent.• Verify that MAF PID changes quickly according to r

Seite 319

ON-BOARD DIAGNOSTIC F119FEnd Of SieDTC P0172A6E397001084W28Diagnostic procedure16 INSPECT VARIABLE VALVE TIMING CONTROL SYSTEM OPERATIONNote• The fol

Seite 320

F120ON-BOARD DIAGNOSTIC End Of Sie2 VERIFY RELATED PENDING CODE OR STORED DTCS• Turn ignition key to OFF, then ON (Engine OFF).• Verify related pendi

Seite 321

ON-BOARD DIAGNOSTIC F121FDTC P0300A6E397001085W01Diagnostic procedureDTC P0300 Random misfire detectionDETECTION CONDITION• PCM monitors CKP sensor i

Seite 322

F122ON-BOARD DIAGNOSTIC 5 VERIFY CURRENT INPUT SIGNAL STATUS UNDER TROUBLE CONDITION• Inspect same PIDs as in Step 4 while simulating FREEZE FRAME DA

Seite 323

ELECTRICAL SYSTEM GI19GI• Connectors can be disconnected by pressing or pulling the lock lever as shown.Locking connector• When locking connectors, l

Seite 324

ON-BOARD DIAGNOSTIC F123F15 INSPECT FUEL LINE FROM FUEL PUMP TO FUEL DELIVERY PIPE• Visually inspect for fuel leakage in fuel line for any leakage.•

Seite 325

F124ON-BOARD DIAGNOSTIC End Of SieDTC P0301, P0302, P0303, P0304A6E397001085W0221 INSPECT SEALING OF ENGINE COOLANT PASSAGEWarning•••• Removing radia

Seite 326

ON-BOARD DIAGNOSTIC F125FDiagnostic procedureSTEP INSPECTION ACTION1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED• Has FREEZE FRAME DATA been recorded?

Seite 327

F126ON-BOARD DIAGNOSTIC End Of SieDTC P0327A6E397001085W0310 INSPECT SEALING OF ENGINE COOLANT PASSAGEWarning•••• Removing radiator cap when radiator

Seite 328

ON-BOARD DIAGNOSTIC F127FDiagnostic procedureSTEP INSPECTION ACTION1 PERFORM DTC CONFIRMATION PROCEDURE• Perform DTC CONFIRMATION PROCEDURE.(See F66

Seite 329

F128ON-BOARD DIAGNOSTIC End Of SieDTC P0328A6E397001085W046 INSPECT FOR SHORT CIRCUITS• Inspect continuity between knock sensor female terminals A an

Seite 330

ON-BOARD DIAGNOSTIC F129FDiagnostic procedureSTEP INSPECTION ACTION1 PERFORM DTC CONFIRMATION PROCEDURE• Perform DTC CONFIRMATION PROCEDURE.(See F66

Seite 331

F130ON-BOARD DIAGNOSTIC End Of SieDTC P0335A6E397001085W056 VERIFY TROUBLESHOOTING OF DTC P0328 COMPLETED• Make sure to connect all disconnected conn

Seite 332

ON-BOARD DIAGNOSTIC F131FDiagnostic procedureSTEP INSPECTION ACTION1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED• Has FREEZE FRAME DATA been recorded?

Seite 333

F132ON-BOARD DIAGNOSTIC End Of SieDTC P0340A6E397001085W0611 VERIFY TROUBLESHOOTING OF DTC P0335 COMPLETED• Make sure to reconnect all disconnected c

Seite 334

GI20ELECTRICAL SYSTEM TerminalsInspection• Pull lightly on individual wires to verify that they are secured in the terminal.Replacement• Use the appr

Seite 335

ON-BOARD DIAGNOSTIC F133FDiagnostic procedureSTEP INSPECTION ACTION1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED• Has FREEZE FRAME DATA been recorded?

Seite 336

F134ON-BOARD DIAGNOSTIC End Of SieDTC P0403A6E397001086W016 INSPECT CMP CIRCUIT FOR SHORT TO GROUND• Inspect continuity between following terminal an

Seite 337 - ENGINE ELECTRICAL SYSTEM

ON-BOARD DIAGNOSTIC F135FDiagnostic procedurePOSSIBLE CAUSE• EGR valve malfunction• Connector or terminal malfunction• Short to power circuit in wiri

Seite 338

F136ON-BOARD DIAGNOSTIC End Of Sie3 INSPECT POWER CIRCUIT FOR OPEN CIRCUIT• Turn ignition key to ON (Engine OFF).• Measure voltage following termin

Seite 339 - CHARGING SYSTEM

ON-BOARD DIAGNOSTIC F137FDTC P0420A6E397001086W02Diagnostic procedureDTC P0420 Catalyst system efficiency below thresholdDETECTION CONDITION• PCM com

Seite 340

F138ON-BOARD DIAGNOSTIC End Of SieDTC P0443A6E397001086W037 VERIFY TROUBLESHOOTING OF DTC P0420 OR P0431 COMPLETED• Make sure to reconnect all discon

Seite 341

ON-BOARD DIAGNOSTIC F139FDiagnostic procedureSTEP INSPECTION ACTION1 PERFORM DTC CONFIRMATION PROCEDURE• Perform DTC CONFIRMATION PROCEDURE.(See F66

Seite 342

F140ON-BOARD DIAGNOSTIC End Of SieDTC P0480A6E397001086W04Diagnostic procedureDTC P0480 Fan relay control circuit malfunctionDETECTION CONDITION• PCM

Seite 343

ON-BOARD DIAGNOSTIC F141FEnd Of Sie3 INSPECT COOLING FAN RELAY NO.2 POWER CIRCUIT FOR OPEN• Turn ignition switch to ON (Engine OFF).• Measure voltage

Seite 344 - IGNITION SYSTEM

F142ON-BOARD DIAGNOSTIC DTC P0500A6E397001087W01Diagnostic procedureDTC P0500 Vehicle speed sensor (VSS) circuit malfunction (MTX vehicles without AB

Seite 345

ELECTRICAL SYSTEM GI21GIFuseReplacement• When replacing a fuse, be sure to replace it with one of the same capacity. If a fuse fails again, the circu

Seite 346

ON-BOARD DIAGNOSTIC F143F3 VERIFY CURRENT INPUT SIGNAL STATUS-IS CONCERN INTERMITTENT OR CONSTANT• Connect WDS or equivalent to DLC-2.• Start engine.

Seite 347

F144ON-BOARD DIAGNOSTIC End Of SieDTC P0505A6E397001087W02Diagnostic procedure11 VERIFY TROUBLESHOOTING OF DTC P0500 COMPLETED• Make sure to reconnec

Seite 348 - STARTING SYSTEM

ON-BOARD DIAGNOSTIC F145FEnd Of SieDTC P0506A6E397001087W03Diagnostic procedure5 INSPECT GENERATOR CONTROL CIRCUIT MALFUNCTION• Apply electrical load

Seite 349

F146ON-BOARD DIAGNOSTIC End Of Sie3 VERIFY RELATED PENDING OR STORED DTCS• Turn ignition key to OFF, then ON (Engine OFF).• Verify pending code or st

Seite 350

ON-BOARD DIAGNOSTIC F147FDTC P0507A6E397001087W04Diagnostic procedureDTC P0507 Idle control system RPM higher than expectedDETECTION CONDITION• Actua

Seite 351

F148ON-BOARD DIAGNOSTIC End Of SieDTC P0511A6E397001087W059 VERIFY TROUBLESHOOTING OF DTC P0507 COMPLETED• Make sure to reconnect all disconnected co

Seite 352 - GENERAL PROCEDURES

ON-BOARD DIAGNOSTIC F149FDiagnostic procedureEnd Of SieSTEP INSPECTION ACTION1 PERFORM DTC CONFIRMATION PROCEDURE• Perform DTC CONFIRMATION PROCEDURE

Seite 353 - CLUTCH FLUID

F150ON-BOARD DIAGNOSTIC DTC P0550A6E397001087W06Diagnostic procedureDTC P0550 PSP switch circuit malfunctionDETECTION CONDITION• PCM monitors PSP swi

Seite 354 - CLUTCH PEDAL

ON-BOARD DIAGNOSTIC F151FEnd Of Sie4 INSPECT PSP SWITCH• Perform PSP switch inspection.(See F58 POWER STEERING PRESSURE (PSP) SWITCH INSPECTION.)• I

Seite 355

F152ON-BOARD DIAGNOSTIC DTC P0602A6E397001088W01Diagnostic procedureEnd Of SieDTC P0610A6E397001088W02Diagnostic procedureDTC P0602 PCM programming e

Seite 356 - CLUTCH MASTER CYLINDER

GI22ELECTRICAL SYSTEM Vehicle-harness-side connectorDirection of view is from the harness side.* : Part names are shown only when there are multiple

Seite 357

ON-BOARD DIAGNOSTIC F153FEnd Of SieDTC P0661A6E397001088W03Diagnostic procedureDTC P0661 Variable intake-air system (VIS) contol solenoid valve circu

Seite 358 - CLUTCH RELEASE CYLINDER

F154ON-BOARD DIAGNOSTIC End Of SieDTC P0662A6E397001088W045 INSPECT VIS CONTROL SOLENOID VALVE CONTROL CIRCUIT FOR SHORT TO GROUND• Inspect continuit

Seite 359

ON-BOARD DIAGNOSTIC F155FDiagnostic procedureEnd Of SieSTEP INSPECTION ACTION1 PERFORM DTC CONFIRMATION PROCEDURE• Perform DTC CONFIRMATION PROCEDURE

Seite 360 - CLUTCH UNIT

F156ON-BOARD DIAGNOSTIC DTC P0703A6E397001089W01Diagnostic procedureDTC P0703 Brake switch input malfunctionDETECTION CONDITION• PCM monitors changes

Seite 361

ON-BOARD DIAGNOSTIC F157F4 INSPECT BRAKE SWITCH CONNECTOR FOR POOR CONNECTION• Turn ignition switch to OFF.• Disconnect brake switch connector.• Insp

Seite 362

F158ON-BOARD DIAGNOSTIC End Of SieDTC P0704A6E397001089W0214 VERIFY TROUBLESHOOTING OF DTC P0703 COMPLETED• Make sure to reconnect all disconnected c

Seite 363

ON-BOARD DIAGNOSTIC F159FDiagnostic procedureSTEP INSPECTION ACTION1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED• Has FREEZE FRAME DATA been recorded?

Seite 364 - FLYWHEEL

F160ON-BOARD DIAGNOSTIC End Of SieDTC P0850A6E397001089W0313 INSPECT CLUTCH SWITCH SIGNAL CIRCUIT FOR SHORT TO GROUND• Inspect continuity between clu

Seite 365 - MANUAL TRANSAXLE

ON-BOARD DIAGNOSTIC F161FDiagnostic procedureSTEP INSPECTION ACTION1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED• Has FREEZE FRAME DATA been recorded?

Seite 366

F162ON-BOARD DIAGNOSTIC End Of SieDTC P1410A6E397001083W017 INSPECT NEUTRAL SWITCH GROUND CIRCUIT FOR OPEN CIRCUIT• Inspect continuity between neutra

Seite 367

ELECTRICAL SYSTEM GI23GIVoltmeter• The DC voltmeter is used to measure circuit voltage. A voltmeter with a range of 15 V or more is used by connectin

Seite 368

ON-BOARD DIAGNOSTIC F163FDiagnostic procedurePOSSIBLE CAUSE• VAD solenoid valve malfunction.• Connector or terminal malfunction.• Short to ground in

Seite 369

F164ON-BOARD DIAGNOSTIC End Of SieDTC P1562A6E397001083W027 INSPECT POOR CONNECTION OF PCM CONNECTOR• Disconnect PCM connector.• Inspect for poor con

Seite 370

ON-BOARD DIAGNOSTIC F165FDiagnostic procedureSTEP INSPECTION ACTION1 PERFORM DTC CONFIRMATION PROCEDURE• Perform DTC CONFIRMATION PROCEDURE.(See F66

Seite 371

F166ON-BOARD DIAGNOSTIC End Of SieDTC P2006A6E397001083W03Diagnostic procedure7 VERIFY AFTER REPAIR PROCEDURE• Perform After Repair Procedure.(See

Seite 372

ON-BOARD DIAGNOSTIC F167FEnd Of Sie3 CLASSIFY INTERMITTENT CONCERN OR CONTINUOUS CONCERN• Clear DTC from PCM memory using WDS or equipment.• Drive ve

Seite 373 - SHIFT MECHANISM

F168ON-BOARD DIAGNOSTIC DTC P2009A6E397001083W04Diagnostic procedureDTC P2009 Variable tumble control solenoid valve circuit low inputDETECTION CONDI

Seite 374

ON-BOARD DIAGNOSTIC F169FEnd Of Sie4 INSPECT VARIABLE TUMBLE CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT FOR OPEN CIRCUIT• Disconnect variable tumble

Seite 375 - AUTOMATIC TRANSAXLE

F170ON-BOARD DIAGNOSTIC DTC P2010A6E397001083W05Diagnostic procedureDTC P2010 Variable tumble control solenoid valve circuit high inputDETECTION COND

Seite 376

ON-BOARD DIAGNOSTIC F171FEnd Of Sie4 INSPECT PCM CONNECTOR FOR POOR CONNECTION• Turn ignition key to OFF.• Disconnect PCM connector.• Inspect for poo

Seite 377

F172ON-BOARD DIAGNOSTIC DTC P2228A6E397001083W06Diagnostic procedureDTC P2228 BARO sensor circuit low inputDETECTION CONDITION• PCM monitors input vo

Seite 378

GI24JACKING POSITIONS, VEHICLE LIFT (2 SUPPORTS),SAFETY STANDS (RIGID RACK) POSITIONSJACKING POSITIONS, VEHICLE LIFT (2 SUPPORTS) AND SAFETY STAND (R

Seite 379

ON-BOARD DIAGNOSTIC F173FEnd Of Sie4 INSPECT BARO SENSOR MALFUNCTiON• Perform BARO sensor inspection.(See F60 BAROMETRIC PRESSURE (BARO) SENSOR INSP

Seite 380

F174ON-BOARD DIAGNOSTIC DTC P2229A6E397001083W07Diagnostic procedureDTC P2229 BARO sensor circuit high inputDETECTION CONDITION• PCM monitors input v

Seite 381

ON-BOARD DIAGNOSTIC F175FEnd Of Sie4 INSPECT BARO SENSOR MALFUNCTiON• Perform BARO sensor inspection.(See F60 BAROMETRIC PRESSURE (BARO) SENSOR INSP

Seite 382

F176ON-BOARD DIAGNOSTIC DTC P2502A6E397001083W08Diagnostic procedureDTC P2502 Generator terminal B circuit openDETECTION CONDITION• PCM judges genera

Seite 383

ON-BOARD DIAGNOSTIC F177FEnd Of SieDTC P2503A6E397001083W09Diagnostic procedure6 VERIFY TROUBLESHOOTING OF DTC P2502 COMPLETED• Make sure to reconnec

Seite 384

F178ON-BOARD DIAGNOSTIC End Of SieDTC P2504A6E397001083W103 INSPECT POOR CONNECTION OF PCM CONNECTOR• Turn ignition key to OFF.• Disconnect PCM conne

Seite 385

ON-BOARD DIAGNOSTIC F179FDiagnostic procedureSTEP INSPECTION ACTION1 PERFORM DTC CONFIRMATION PROCEDURE• Perform DTC CONFIRMATION PROCEDURE.(See F66

Seite 386

F180ON-BOARD DIAGNOSTIC End Of Sie6 INSPECT GENERATOR CONTROL TERMINAL FOR SHORT TO POWER• Measure resistance between generator terminal D (part-side

Seite 387

TROUBLESHOOTING F181FENGINE SYMPTOM TROUBLESHOOTINGA6E398018881W01• Confirm trouble symptom using the following diagnostic index, then go to appropri

Seite 388

F182TROUBLESHOOTING QUICK DIAGNOSTIC CHARTA6E398018881W02A6E3980W001

Seite 389

JACKING POSITIONS ,VEHICLE LIFT (2 SUPPORTS), SAFETY STANDS (RIGID GI25GIJacking positions, vehicle lift (2 supports) and safety stand (rigid rack) p

Seite 390

TROUBLESHOOTING F183FA6E3980W002

Seite 391

F184TROUBLESHOOTING A6E3980W003

Seite 392

TROUBLESHOOTING F185FEnd Of SieA6E3980W004

Seite 393

F186TROUBLESHOOTING NO.1 MELTING OF MAIN OR OTHER FUSESA6E398018881W03End Of SieNO.2 MIL ILLUMINATESA6E398018881W041 MELTING OF MAIN OR OTHER FUSES[T

Seite 394

TROUBLESHOOTING F187FDiagnostic procedureEnd Of SieNO.3 WILL NOT CRANKA6E398018881W05Diagnostic procedureSTEP INSPECTION RESULTS ACTION1 Connect WDS

Seite 395

F188TROUBLESHOOTING End Of Sie9 Is there continuity between PCM terminal 4I and starter relay with clutch pedal depressed (MTX with starter interlock

Seite 396

TROUBLESHOOTING F189FNO.4 HARD TO START/LONG CRANK/ERRATIC START/ERRATIC CRANKA6E398018881W06Diagnostic procedure4 HARD TO START/LONG CRANK/ERRATIC S

Seite 397

F190TROUBLESHOOTING End Of Sie6 Visually inspect CKP sensor and teeth of crankshaft pulley.Are CKP sensor and teeth of crankshaft pulley okay?Yes Go

Seite 398

TROUBLESHOOTING F191FNO.5 ENGINE STALLS-AFTER START/AT IDLEA6E398018881W07Diagnostic procedure5 ENGINE STALLSAFTER START/AT IDLEDESCRIPTION • Engine

Seite 399

F192TROUBLESHOOTING 4 Does security light illuminate? Yes Go to next step.No Inspect instrument cluster and wiring harness.5 Connect WDS or equivalen

Seite 400

GI26TOWING TOWINGA6E202400009W01• Proper lifting and towing are necessary to prevent damage to the vehicle. Government and local laws must be followe

Seite 401

TROUBLESHOOTING F193F14 Connect WDS or equivalent to DLC-2.Access RPM PID.Is RPM PID indicating engine speed during engine cranking?Yes Go to next st

Seite 402

F194TROUBLESHOOTING End Of Sie24 Note• Following test is for stall concerns with A/C on. If other symptoms exist, go to next step.Connect pressure ga

Seite 403

TROUBLESHOOTING F195FNO.6 CRANKS NORMALLY BUT WILL NOT STARTA6E398018881W08Diagnostic procedure6 CRANKS NORMALLY BUT WILL NOT STARTDESCRIPTION• Start

Seite 404

F196TROUBLESHOOTING 3 Is coil connector securely connected to coil? Yes Go to next step.No Connect coil connector securely.Return to Step 2.4 Does se

Seite 405

TROUBLESHOOTING F197F14 Will engine start and run smoothly at part throttle? Yes Inspect IAC valve and wiring harness.No Go to next step.15 Connect W

Seite 406

F198TROUBLESHOOTING End Of SieNO.7 SLOW RETURN TO IDLEA6E398018881W09Diagnostic procedureEnd Of Sie26 Is air leakage felt or heard at intake-air syst

Seite 407

TROUBLESHOOTING F199FNO.8 ENGINE RUNS ROUGH/ROLLING IDLEA6E398018881W10Diagnostic procedure8 ENGINE RUNS ROUGH/ROLLING IDLEDESCRIPTION• Engine speed

Seite 408

F200TROUBLESHOOTING 2 Connect WDS or equivalent to DLC-2.Retrieve any continuous memory, KOEO and KOER.Are there any DTCs displayed?Yes DTC is displa

Seite 409

TROUBLESHOOTING F201FEnd Of SieNO.9 FAST IDLE/RUNS ONA6E398018881W11Diagnostic procedure13 Connect WDS or equivalent to DLC-2.Start the engine and ru

Seite 410

F202TROUBLESHOOTING End Of SieNO.10 LOW IDLE/STALLS DURING DECELERATIONA6E398018881W12Diagnostic procedure2 Connect WDS or equivalent to DLC-2.Retrie

Seite 411

WARNINGServicing a vehicle can be dangerous. If you have not received service-related training, the risks of injury, property damage, and failure of s

Seite 412

TOWING GI27GIFRONT1. Remove the towing eyelet and the lug wrench from the trunk.2. Wrap a screwdriver or similar tool with a soft cloth to prevent da

Seite 413

TROUBLESHOOTING F203FEnd Of Sie6 Disconnect vacuum hose between purge solenoid valve and intake manifold from purge solenoid valve side.Plug opening

Seite 414

F204TROUBLESHOOTING NO.11 ENGINE STALLS/QUITS, ENGINE RUNS ROUGH, MISSES, BUCK/JERK, HESITATION/STUMBLE, SURGESA6E398018881W1311ENGINE STALLS/QUITS 

Seite 415

TROUBLESHOOTING F205FDiagnostic procedureSTEP INSPECTION RESULTS ACTION1 Verify for following:• Vacuum connection• Air cleaner element• No air leakag

Seite 416

F206TROUBLESHOOTING End Of Sie11 Install fuel pressure gauge between fuel pipe and fuel distributor.Connect jumper wire between F/P terminal at DLC-2

Seite 417

TROUBLESHOOTING F207FNO.12 LACK/LOSS OF POWER-ACCELERATION/CRUISEA6E398018881W14Diagnostic procedure12 LACK/LOSS OF POWER  ACCELERATION/CRUISEDESCRI

Seite 418

F208TROUBLESHOOTING 2 Connect WDS or equivalent to DLC-2.Retrieve any continuous memory, KOEO and KOER DTCs.If engine stall condition exists, retriev

Seite 419

TROUBLESHOOTING F209FEnd Of Sie13 Note• Following test is for engine stalling with A/C on concern. If other symptoms exist, go to next step.Connect p

Seite 420

F210TROUBLESHOOTING NO.13 KNOCKING/PINGING-ACCELERATION/CRUISEA6E398018881W15Diagnostic procedureEnd Of Sie13 KNOCKING/PINGING - ACCELERATION/CRUISED

Seite 421 - A6E5616W005

TROUBLESHOOTING F211FNO.14 POOR FUEL ECONOMYA6E398018881W16Diagnostic procedure14 POOR FUEL ECONOMYDESCRIPTION Fuel economy is unsatisfactory.POSSIBL

Seite 422 - A6E5616W007

F212TROUBLESHOOTING End Of Sie4 Is strong blue spark visible at each disconnected high-tension lead while cranking engine?Yes Inspect for following:•

Seite 423 - A6E5616W011

GI28IDENTIFICATION NUMBER LOCATIONS VEHICLE IDENTIFICATION NUMBER(VIN)A6E202600010W01End Of SieENGINE IDENTIFICATION NUMBERA6E202600010W02End Of SieI

Seite 424

TROUBLESHOOTING F213FNO.15 EMISSION COMPLIANCEA6E398018881W17Diagnostic procedure15 EMISSION COMPLIANCEDESCRIPTION Fails emissions test.POSSIBLE CAUS

Seite 425

F214TROUBLESHOOTING End Of SieNO.16 HIGH OIL CONSUMPTION/LEAKAGEA6E398018881W18Diagnostic procedureEnd Of Sie5 Is strong blue spark visible at each d

Seite 426

TROUBLESHOOTING F215FNO.17 COOLING SYSTEM CONCERNS-OVERHEATINGA6E398018881W19Diagnostic procedure17 COOLING SYSTEM CONCERNS -OVERHEATINGDESCRIPTI

Seite 427

F216TROUBLESHOOTING End Of SieNO.18 COOLING SYSTEM CONCERNS-RUNS COLDA6E398018881W20Diagnostic procedureEnd Of Sie9 Cool down the engine.Remove therm

Seite 428

TROUBLESHOOTING F217FNO.19 EXHAUST SMOKEA6E398018881W21Diagnostic procedure19 EXHAUST SMOKEDESCRIPTION Blue, black, or white smoke from exhaust syste

Seite 429

F218TROUBLESHOOTING End Of SieNO.20 FUEL ODOR (IN ENGINE COMPARTMENT)A6E398018881W22Diagnostic procedure6 Install fuel pressure gauge between fuel pi

Seite 430

TROUBLESHOOTING F219FEnd Of SieNO.21 ENGINE NOISEA6E398018881W23Diagnostic procedureEnd Of Sie4 Connect WDS or equivalent to DLC-2.Retrieve any conti

Seite 431

F220TROUBLESHOOTING NO.22 VIBRATION CONCERNS (ENGINE)A6E398018881W24Diagnostic procedureEnd Of SieNO.23 A/C DOES NOT WORK SUFFICIENTLYA6E398018881W25

Seite 432

TROUBLESHOOTING F221FEnd Of SieNO.24 A/C IS ALWAYS ON OR A/C COMPRESSOR RUNS CONTINUOUSLYA6E398018881W26Diagnostic procedureEnd Of SieNO.25 A/C IS NO

Seite 433

F222TROUBLESHOOTING End Of SieNO.26 EXHAUST SULPHUR SMELLA6E398018881W28Diagnostic procedure2 Connect WDS or equivalent to DLC-2.Retrieve any continu

Seite 434

NEW STANDARDS GI29GINEW STANDARDSA6E202800020W01• Following is a comparison of the previous standard and the new standard.NEW STANDARDSNew Standard P

Seite 435

TROUBLESHOOTING F223FEnd Of SieNO.27 CONSTANT VOLTAGEA6E398018881W29Diagnostic procedure27 CONSTANT VOLTAGEDESCRIPTION Incorrect constant voltagePOSS

Seite 436

F224TROUBLESHOOTING End Of Sie9 Are DTCs present for two or more sensors connected to PCM terminal 2H?Sensor connected to PCM terminal 2H:• IAT senso

Seite 437

TROUBLESHOOTING F225FNO.28 SPARK PLUG CONDITIONA6E398018881W30Diagnostic procedure28 SPARK PLUG CONDITIONDESCRIPTION Incorrect spark plug conditionPO

Seite 438

F226TROUBLESHOOTING 6 Carry out fuel line pressure inspection.Is fuel line pressure correct? Yes Inspect fuel injector for following:• Open or short

Seite 439

TROUBLESHOOTING F227FEnd Of SieINTERMITTENT CONCERN TROUBLESHOOTINGA6E398018881W31Vibration Method1. If malfunction occurs or becomes worse while dri

Seite 440

F228TROUBLESHOOTING Inspection Method for Sensors1. Connect WDS or equivalent to DLC-2.2. Turn ignition switch to ON position (Engine OFF).Note• If e

Seite 441

TROUBLESHOOTING F229FENGINE CONTROL SYSTEM OPERATION INSPECTIONA6E398018881W32Main Relay Operation Inspection1. Verify that the main relay clicks whe

Seite 442

F230TROUBLESHOOTING 7. Verify that the engine speed is within the specification under each load condition.• If not as specified specific load conditi

Seite 443

TROUBLESHOOTING F231FVariable Tumble Control System (VTCS) Operation Inspection1. Connect the WDS or equivalent to the DLC-2.2. Access ECT PID.3. Ver

Seite 444

F232TROUBLESHOOTING Fuel Pump Operation Inspection1. Connect WDS or equivalent to the DLC-2.2. Remove the fuel-filler cap.3. Turn the ignition switch

Seite 445

GI30NEW STANDARDS #1 : Diagnostic trouble codes depend on the diagnostic test mode#2 : Controlled by the PCM#3 : In some models, there is a fuel pump

Seite 446

TROUBLESHOOTING F233FEGR Control System Inspection1. Verify that EGR valve operation (initial operation) sound is heard when the ignition switch is t

Seite 447

F234TROUBLESHOOTING A/C Cut-off Control System Inspection1. Start the engine.2. Turn the A/C switch and fan switch on.3. Verify that the A/C compress

Seite 448

TROUBLESHOOTING F235F4. Inspect if the operation sound is heard from the cooling fan relay.• If the operation sound is heard, inspect the wiring harn

Seite 449

F236TROUBLESHOOTING • If the cooling fan is not operating and condenser fan is operating, inspect for following: Short to GND circuit between PCM te

Seite 450

TROUBLESHOOTING F237FL8, LF (Intensely hot area) engine modelsCooling fan system operation (at idle)1. Connect WDS or equivalent to DLC-2.2. Verify t

Seite 451

F238TROUBLESHOOTING 3. Inspect the operation sound is heard from cooling fan relay No.1 and cooling fan relay No.4. If the operation sound is not he

Seite 452

TROUBLESHOOTING F239FVariable Valve Timing Control System Operation InspectionWhen idling cannot be continued1. Remove the oil control valve (OCV) an

Seite 453

G1GGENGINE ELECTRICAL SYSTEMLOCATION INDEX ... G-2 LOCATION INDEX...

Seite 454

G2LOCATION INDEX LOCATION INDEXA6E470001002W01.End Of SieLOCATION INDEXAME4700W0011 Battery(See G3 BATTERY REMOVAL/INSTALLATION)(See G4 BATTERY IN

Seite 455

CHARGING SYSTEM G3GBATTERY REMOVAL/INSTALLATIONA6E471018520W011. Remove in the order indicated in the table.2. Install in the reverse order of remova

Seite 456

ABBREVIATIONS GI31GIABBREVIATIONSA6E203000011W01End Of SieABBREVIATIONSA/C Air conditionerABS Antilock brake systemACC AccessoriesALR Automatic locki

Seite 457

G4CHARGING SYSTEM BATTERY INSPECTIONA6E471018520W02Battery1. Inspect the battery in the following procedure.Test load chartBattery positive voltage w

Seite 458

CHARGING SYSTEM G5GBATTERY RECHARGINGA6E471018520W03Warning•••• Keep any flammable away from the battery, otherwise evaporated gas of the battery flu

Seite 459

G6CHARGING SYSTEM GENERATOR REMOVAL/INSTALLATIONA6E471018300W01Warning•••• When the battery cables are connected, touching the vehicle body with gene

Seite 460

CHARGING SYSTEM G7GGENERATOR INSPECTIONA6E471018300W02Generator Warning Light1. Verify that the battery is fully charged.• Charge if necessary.2. Ver

Seite 461

CHARGING SYSTEM , IGNITION SYSTEM G8Standard current (Reference)Measuring conditionsRoom temperature: 20 °°°°C {68 °°°°F}Voltage: 13.5 VEngine hot* :

Seite 462

IGNITION SYSTEM G9GIGNITION COIL INSPECTIONPrimary Coil Winding1. Remove the ignition coil.2. Measure the resistance between the following lead holes

Seite 463

G10IGNITION SYSTEM Insulation Resistance of Case1. Disconnect the high-tension lead.2. Disconnect the ignition coil connector.3. Measure the insulati

Seite 464

IGNITION SYSTEM G11G6. Install the plug hole plate.Caution•••• If the plug hole plate interferes with metal clips and the accelerator cable, the cabl

Seite 465

G12STARTING SYSTEM STARTER REMOVAL/INSTALLATIONA6E471418400W01Warning•••• When the battery cables are connected, touching the vehicle body with start

Seite 466

STARTING SYSTEM G13STARTER INSPECTIONA6E471418400W02On-vehicle Inspection1. Verify that the battery is fully charged.2. Crank the engine and verify t

Seite 467

GI32PRE-DELIVERY INSPECTION PRE-DELIVERY INSPECTIONA6E203200012W01PRE-DELIVERY INSPECTION TABLEEXTERIOR• INSPECT and ADJUST, if necessary, the follow

Seite 468

H1HHCLUTCHLOCATION INDEX ...H-2CLUTCH LOCATION INDEX ...H-2GENERAL PROCEDUR

Seite 469

H2LOCATION INDEX CLUTCH LOCATION INDEXA6E490001036W01.LOCATION INDEXA6E4900W0011 Clutch pedal(See H5 CLUTCH PEDAL ADJUSTMENT)(See H6 CLUTCH PEDAL R

Seite 470

LOCATION INDEX, GENERAL PROCEDURES H3HEnd Of SiePRECAUTION (CLUTCH)A6E491016003W01Clutch Pipe Removal/InstallationNote• A common reservoir is used fo

Seite 471

H4CLUTCH FLUID CLUTCH FLUID INSPECTIONA6E491216010W01Note• A common reservoir is used for the clutch and brake system fluid.• The fluid in the reserv

Seite 472

CLUTCH PEDAL H5HCLUTCH PEDAL ADJUSTMENTA6E491441030W01Clutch Pedal Height1. Measure the distance from the upper surface of the pedal pad to the carpe

Seite 473

H6CLUTCH PEDAL 6. Hold the pedal when the gear noise stops (clutch pedal disengagement point).7. Measure distance A (the distance from the clutch ped

Seite 474

CLUTCH PEDAL, CLUTCH MASTER CYLINDER H7HClutch Pedal Installation Note1. After installation, adjust the pedal height and free play. (See H5 CLUTCH P

Seite 475

H8CLUTCH MASTER CYLINDER CLUTCH MASTER CYLINDER DISASSEMBLY/ASSEMBLYA6E491641990W021. Disassemble in the order indicated in the table.2. Assemble in

Seite 476

CLUTCH RELEASE CYLINDER H9HCLUTCH RELEASE CYLINDER REMOVAL/INSTALLATIONA6E491841920W011. Remove the under cover.2. Remove in the order indicated in t

Seite 477

H10CLUTCH RELEASE CYLINDER CLUTCH RELEASE CYLINDER DISASSEMBLY/ASSEMBLYA6E491841920W021. Disassemble in the order indicated in the table.2. Assemble

Seite 478

SCHEDULED MAINTENANCE GI33GISCHEDULED MAINTENANCE TABLEA6E203400013W01For Europe (L.H.D. U.K.)Chart symbols:I : Inspect and repair, clean, adjust, or

Seite 479

CLUTCH UNIT H11HCLUTCH UNIT REMOVAL/INSTALLATIONA6E492016000W011. Remove in the order indicated in the table.2. Install in the reverse order oremoval

Seite 480

H12CLUTCH UNIT Clutch Cover and Disc Removal Note1. Install the SSTs.2. Loosen each bolt one turn at a time in a crisscross pattern until spring tens

Seite 481

CLUTCH UNIT H13HClutch Disc Installation Note1. Hold the clutch disc position using the SST.Clutch Cover Installation Note1. Install the SSTs.2. Tigh

Seite 482

H14CLUTCH UNIT 4. Rotate the flywheel and check for misaligned diaphragm spring fingers.• If not as specified, replace the clutch cover.Misalignment0

Seite 483

FLYWHEEL H15HFLYWHEEL INSPECTIONA6E492211500W011. Install a dial gauge on the cylinder block.2. Measure the flywheel runout using a dial indicator.•

Seite 484

J1JJMANUAL TRANSAXLELOCATION INDEX ... J-2MANUAL TRANSAXLE LOCATION INDEX ... J-2MANUAL TRANSAXLE.

Seite 485

J2LOCATION INDEX MANUAL TRANSAXLE LOCATION INDEXA6E510001036W01.End Of SieLOCATION INDEXA6E5100W0011 Oil seal (differential)(See J4 OIL SEAL (DIFFER

Seite 486

MANUAL TRANSAXLE J3JTRANSAXLE OIL INSPECTIONA6E511227001W011. Park the vehicle on level ground.2. Remove the oil level plug and washer.3. Verify that

Seite 487

J4MANUAL TRANSAXLE OIL SEAL (DIFFERENTIAL) REPLACEMENTA6E511219240W011. On level ground, jack up the vehicle and support it evenly on safety stands.2

Seite 488

MANUAL TRANSAXLE J5JVEHICLE SPEEDOMETER SENSOR INSPECTIONA6E511217400W02Without ABS1. Remove the vehicle speedometer sensor.2. Measure voltage (AC ra

Seite 489

GI34SCHEDULED MAINTENANCE For IsraelChart symbols:I : Inspect and clean, repair, adjust, or replace if necessary. (Oil-permeated air cleaner elements

Seite 490

J6MANUAL TRANSAXLE .A6E5112W0121O2 sensor connector2 Back-up light switch connector3 Neutral switch connector4 Harness bracket5Vehicle speedometer se

Seite 491

MANUAL TRANSAXLE J7JNo.1 Engine Mount Bracket Removal Note1. Support the engine using the SST before removing the No.1 engine mount.2. Remove the No.

Seite 492

J8MANUAL TRANSAXLE Manual Transaxle Installation Note1. Set the transaxle on a jack and lift into place.2. Install the transaxle mounting bolts.3. Ti

Seite 493

SHIFT MECHANISM J9JSHIFT MECHANISM REMOVAL/INSTALLATIONA6E511446010W011. Remove the battery, battery tray and battery bracket.2. Remove the air clean

Seite 494

J10SHIFT MECHANISM Select Cable Installation Note1. Remove the center console.2. Make sure that the shift lever (transaxle side) is in neutral.3. Unl

Seite 495

K1KKAUTOMATIC TRANSAXLELOCATION INDEX ... K-4AUTOMATIC TRANSAXLE LOCATION INDEX...

Seite 496

K2NO.7 NO SHIFTING...K-120NO.8 DOES NOT SHIFT TO FOURTH GEAR (4GR) ...

Seite 498

K4LOCATION INDEX AUTOMATIC TRANSAXLE LOCATION INDEXA6E560001074W01.LOCATION INDEXA6E5600W001

Seite 499

LOCATION INDEX K5KEnd Of Sie1 HOLD switch(See K13 HOLD SWITCH INSPECTION)(See K14 HOLD SWITCH REMOVAL/INSTALLATION)2 Transaxle range (TR) switch(Se

Seite 500

SCHEDULED MAINTENANCE GI35GIFor GCCChart symbols:I : Inspect and repair, clean, adjust, or replace if necessary. (Oil-permeated air cleaner elements

Seite 501

K6AUTOMATIC TRANSAXLE MECHANICAL SYSTEM TESTA6E561401030W01Mechanical System Test Preparation1. Engage the parking brake and use wheel chocks at the

Seite 502

AUTOMATIC TRANSAXLE K7K15. Remove the SSTs.16. Install a new square head plug in the inspection port.Tightening torque5.09.8 N·m {50100 kgf·cm, 44

Seite 503

K8AUTOMATIC TRANSAXLE Evaluation of stall testTime Lag Test1. Perform mechanical system test preparation. (See K6 Mechanical System Test Preparation

Seite 504

AUTOMATIC TRANSAXLE K9KROAD TESTA6E561401030W02Warning•••• When performing a road test, be aware of other vehicles, people, impediments, etc. to avoi

Seite 505

K10AUTOMATIC TRANSAXLE 8. Accelerate the vehicle at half throttle and WOT, and verify that 4→3, 3→2, and 2→3 shift can be obtained. The shift points

Seite 506 - FRONT AND REAR AXLES

AUTOMATIC TRANSAXLE K11K7. Accelerate the vehicle in 2GR at half throttle and WOT, and verify that 2GR is held.• If not as specified, inspect the PCM

Seite 507

K12AUTOMATIC TRANSAXLE P Position Test1. Shift into P position on a gentle slope. Release the brake and verify that the vehicle does not roll.End Of

Seite 508

AUTOMATIC TRANSAXLE K13KAUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENTA6E561401030W04Warning•••• When the transaxle and ATF are hot, they can badly burn

Seite 509 - FRONT AXLE

K14AUTOMATIC TRANSAXLE Continuity Inspection of 1. Disconnect the negative battery cable.2. Remove the console.3. Disconnect the HOLD switch connecto

Seite 510

AUTOMATIC TRANSAXLE K15K3. Disconnect the TR switch connector.4. Inspect for continuity at the TR switch.• If not as specified, adjust the TR switch

Seite 511

GI36SCHEDULED MAINTENANCE Maintenance ItemMaintenance Interval (Number of months or km (miles), whichever comes first)Months 6 1218243036424854606672

Seite 512

K16AUTOMATIC TRANSAXLE 7. Remove the manual shaft lever.8. Remove the TR switch.9. Rotate the manual shaft to the converter housing side fully, then

Seite 513

AUTOMATIC TRANSAXLE K17K13. Inspect the resistance between the terminals B and C.• If not as specified, readjust the TR switch. (See K18 TRANSAXLE R

Seite 514 - REAR AXLE

K18AUTOMATIC TRANSAXLE 20. Connect the selector cable.21. Inspect for continuity at the TR switch. (See K14 TRANSAXLE RANGE (TR) SWITCH INSPECTION.)

Seite 515

AUTOMATIC TRANSAXLE K19K6. Loosen the TR switch mounting bolts.7. Measure the resistance between the terminals B and C.8. Adjust the switch to the po

Seite 516

K20AUTOMATIC TRANSAXLE 3. Disconnect the transaxle connector.4. Measure the resistance between the terminals E and H.• If it is out of specification,

Seite 517 - DRIVE SHAFT

AUTOMATIC TRANSAXLE K21K5. Measure resistance between the terminals of the TFT sensor.• If not as specified, replace the TFT sensor. (See K21 TRANSA

Seite 518

K22AUTOMATIC TRANSAXLE 3. Disconnect the cord assembly connector.4. Verify that there is no continuity between cord assembly terminal and ground.• If

Seite 519

AUTOMATIC TRANSAXLE K23KOff-vehicle inspection1. Remove the oil pressure switch.2. Apply air pressure at 400440 kPa {4.14.4kgf/cm2,5863psi}3. Insp

Seite 520

K24AUTOMATIC TRANSAXLE 5. Measure resistance between the terminals of the input/turbine speed sensor.• If not as specified, replace the input/turbine

Seite 521

AUTOMATIC TRANSAXLE K25K6. Inspect wave profile.• PCM terminal: 3C (+) - 1D (-)• Oscilloscope setting: 1 V/DIV (Y), 2.5 ms/DIV (X), DC range• Vehicle

Seite 522

GI1GIGIGENERAL INFORMATIONHOW TO USE THIS MANUAL ...GI-2RANGE OF TOPICS...GI-2SERV

Seite 523

SCHEDULED MAINTENANCE GI37GIScheduled Maintenance Service (Specific Work Required)For Europe (L.H.D. U.K.)Maintenance Item Specific Work RequiredENGI

Seite 524

K26AUTOMATIC TRANSAXLE VEHICLE SPEEDOMETER SENSOR (VSS) REMOVAL/INSTALLATIONA6E561401030W06Caution•••• Water or foreign objects entering the connecto

Seite 525

AUTOMATIC TRANSAXLE K27K4. Measure the resistance between the following terminals.• If not as specified, inspect the ground, then perform the operati

Seite 526

K28AUTOMATIC TRANSAXLE Pressure control solenoidResistance2.47.3 ohms(ATF temperature: 40150 °°°°C {40302 °°°°F})Shift solenoid A, B, CResistanc

Seite 527

AUTOMATIC TRANSAXLE K29K6. Install the solenoid valve in the control valve body.Tightening torque7.810.8 N·m {80110 kgf·cm, 7095.4 in·lbf}7. Insta

Seite 528

K30AUTOMATIC TRANSAXLE .A6E5614W0461O2 sensor connector2 Oil pressure switch connector (for oil filter)3 Oil pressure switch connector (for ATX)4 Inp

Seite 529

AUTOMATIC TRANSAXLE K31KNo.1 Engine Mount Bracket Removal Note1. Support the engine using the SST before removing the No.1 engine mount.2. Remove the

Seite 530

K32AUTOMATIC TRANSAXLE 4. Remove the transaxle.Transaxle Installation Note1. Set the transaxle on a jack and lift it.2. Install the transaxle mountin

Seite 531

AUTOMATIC TRANSAXLE K33KTorque Converter Nuts Installation Note1. Hold the cankshaft pulley to prevent drive plate from rotating.Caution•••• Loosely

Seite 532

K34AUTOMATIC TRANSAXLE •••• The oil seal is easily damaged by the sharp edges of the drive shaft splines. Do not let the splines contact the oil seal

Seite 533 - STEERING SYSTEM

AUTOMATIC TRANSAXLE K35K10. Remove the accumulators and accumulator springs.End Of SieCONTROL VALVE BODY INSTALLATIONA6E561421100W02On-Vehicle Instal

Seite 534

GI38SCHEDULED MAINTENANCE End Of SieSteering operation & linkages Check steering wheel free play, hard steering, and operation noise. Check linka

Seite 535

K36AUTOMATIC TRANSAXLE 2. Install the control valve body component.Tightening torque7.810.8 N·m {80110 kgf·cm, 7095 in·lbf}Bolt length (measured f

Seite 536 - A6E0612W012

AUTOMATIC TRANSAXLE K37K1. Remove the two oil cooler line hoses and apply air pressure of 196 kPa {2.0 kgf/cm2, 28 psi} from the return hose (pipe) s

Seite 537

K38AUTOMATIC TRANSAXLE Power FlushingRepair procedure1. Before power flushing, inspect the hoses/lines and clamps. Power flushing must begin with bac

Seite 538

AUTOMATIC TRANSAXLE K39KOIL COOLER REMOVAL/INSTALLATIONA6E561419900W021. Disconnect the negative battery cable.2. Drain the ATF into a container. (Se

Seite 539 - A6E0612W017

K40AUTOMATIC TRANSAXLE WITHOUT OIL COOLER.Radiator (In Tank Oil Cooler) Installation Note1. The automatic transaxle oil cooler flushing must be perfo

Seite 540

AUTOMATIC TRANSAXLE K41K2. Align the marks, and slide the oil hose onto the oil pipe until it is fully seated as shown.Note• If reusing the hose, ins

Seite 541

K42AUTOMATIC TRANSAXLE Radiator Outer Tank (In Tank Oil Cooler) Removal Note1. Inspect the height of the header tabs.2. Insert the end of a medium ti

Seite 542 - A6E0612W108

AUTOMATIC TRANSAXLE K43K4. Squeeze the header tabs down in order as shown against the lip of radiator outer tank base with locking-type pliers while

Seite 543 - A6E0612W107

K44AUTOMATIC TRANSAXLE Drive Plate Mounting Bolts Removal Note1. Set the SST or equivalent against the drive plate.2. Remove the bolts and the drive

Seite 544

AUTOMATIC TRANSAXLE SHIFT MECHANISM K45KSHIFT-LOCK INSPECTIONA6E561630000W011. Turn the ignition switch to ON position.2. Verify that the selector le

Seite 545 - 2. Remove the tie rod

B1BBENGINELOCATION INDEX ...B-2MECHANICAL LOCATION INDEX ... B-2DRIVE BELT...

Seite 546 - A6E0612W074

K46AUTOMATIC TRANSAXLE SHIFT MECHANISM SELECTOR CABLE ADJUSTMENTA6E561646102W021. Remove the center console.2. Shift the selector lever to P position

Seite 547

AUTOMATIC TRANSAXLE SHIFT MECHANISM K47K11. Install in the reverse order of removal..A6E5616W0051 Column cover(with key interlock)2 Clip(with key int

Seite 548

K48AUTOMATIC TRANSAXLE SHIFT MECHANISM Selector Cable Removal Note1. Remove the clip.2. Remove the selector cable.Selector Cable Installation Note1.

Seite 549 - A6E0612W044

AUTOMATIC TRANSAXLE SHIFT MECHANISM K49KCaution•••• Bending the selector cable in the manner shown in the figure will damage the cable and it may bec

Seite 550 - A6E0612W048

K50AUTOMATIC TRANSAXLE SHIFT MECHANISM 6. Press the interlock cable lock piece in unitl it is locked.Note• Step 7 is for the interlock cable replacem

Seite 551 - A6E6316W012

AUTOMATIC TRANSAXLE SHIFT MECHANISM K51KSELECTOR LEVER DISASSEMBLY/ASSEMBLYA6E561646102W041. Disassemble in the order shown in the figure.2. Assemble

Seite 552 - A6E0612W062

K52ON-BOARD DIAGNOSTIC FOREWORDA6E567001030W01• When the customer reports a vehicle malfunction, check the malfunction indicator lamp (MIL), HOLD ind

Seite 553

ON-BOARD DIAGNOSTIC K53K9. Drive the vehicle in D range and shift gears between 1st and 4th (TCC operation) gear.10. Gradually slow down and stop the

Seite 554

K54ON-BOARD DIAGNOSTIC P0500VSS circuit malfunction (MTX) (See F67 DTC TABLE)VSS circuit malfunction (ATX) ON YES 2 CCM ×(See K55 DTC P0500)P0505 I

Seite 555 - A6E0612W068

ON-BOARD DIAGNOSTIC K55KEnd Of SieDTC P0500A6E567001030W05P0762 Shift solenoid C stuck ON ON YES 2 CCM ×(See K95 DTC P0762)P0763 Shift solenoid C ma

Seite 556 - A6E0612W100

B2LOCATION INDEX MECHANICAL LOCATION INDEXA6E220001002W01.LOCATION INDEXA6E2200W3001Drive belt(See B3 DRIVE BELT INSPECTION)(See B3 DRIVE BELT REPL

Seite 557

K56ON-BOARD DIAGNOSTIC Diagnostic procedureSTEP INSPECTION ACTION1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED• Has FREEZE FRAME PID DATA been recorde

Seite 558 - BRAKING SYSTEM

ON-BOARD DIAGNOSTIC K57KEnd Of SieDTC P0706A6E567001030W066 INSPECT PCM CONNECTOR FOR POOR CONNECTION• Disconnect PCM connector.• Check for poor conn

Seite 559

K58ON-BOARD DIAGNOSTIC Diagnostic procedureEnd Of SieDTC P0707A6E567001030W07STEP INSPECTION ACTION1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED• Has

Seite 560

ON-BOARD DIAGNOSTIC K59KDiagnostic procedureSTEP INSPECTION ACTION1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED• Has FREEZE FRAME PID DATA been record

Seite 561

K60ON-BOARD DIAGNOSTIC End Of SieDTC P0708A6E567001030W085 INSPECT TR SWITCH SIGNAL CIRCUIT FOR SHORT TO GROUND• Turn ignition key to OFF.• Disconnec

Seite 562

ON-BOARD DIAGNOSTIC K61KDiagnostic procedureSTEP INSPECTION ACTION1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED• Has FREEZE FRAME PID DATA been record

Seite 563 - CONVENTIONAL BRAKE SYSTEM

K62ON-BOARD DIAGNOSTIC End Of Sie4 INSPECT TR SWITCH• Turn ignition key to OFF.• Disconnect TR switch connector.• Inspect for resistance between TR s

Seite 564

ON-BOARD DIAGNOSTIC K63KDTC P0711A6E567001030W09Diagnostic procedureDTC P0711 Transaxle fluid temperature (TFT) sensor circuit range/performance (stu

Seite 565

K64ON-BOARD DIAGNOSTIC End Of SieDTC P0712A6E567001030W10Diagnostic procedureDTC P0712 Transaxle fluid temperature (TFT) sensor circuit malfunction (

Seite 566

ON-BOARD DIAGNOSTIC K65KEnd Of SieDTC P0713A6E567001030W113 VERIFY CURRENT INPUT SIGNAL STATUS• Turn ignition key to OFF.• Connect breakout box to PC

Seite 567

DRIVE BELT B3BEnd Of Si eDRIVE BELT INSPECTIONA6E221015800W01Note• Front and water pump drive belt deflection/tension inspection is not necessary bec

Seite 568

K66ON-BOARD DIAGNOSTIC Diagnostic procedurePOSSIBLE CAUSE• TFT sensor malfunction• Open circuit between TFT sensor terminal A and ATX connector termi

Seite 569

ON-BOARD DIAGNOSTIC K67KEnd Of Sie5 INSPECT TFT SENSOR CIRCUIT• Turn ignition key to ON (engine OFF).• Measure the voltage at PCM terminal 3D when co

Seite 570

K68ON-BOARD DIAGNOSTIC DTC P0715A6E567001030W12Diagnostic procedureDTC P0715 Input/turbine speed sensor circuit malfunctionDETECTION CONDITION• When

Seite 571

ON-BOARD DIAGNOSTIC K69KEnd Of Sie3 VERIFY CURRENT INPUT SIGNAL STATUS• Turn ignition key to OFF.• Start engine.• Measure frequency of input/turbine

Seite 572

K70ON-BOARD DIAGNOSTIC DTC P0731A6E567001030W13Diagnostic procedureDTC P0731 Gear 1 incorrect (Incorrect Gear Ratio Detected)DETECTION CONDITION• PCM

Seite 573

ON-BOARD DIAGNOSTIC K71KEnd Of SieDTC P0732A6E567001030W146 INSPECT STALL SPEED• Measure stall speed in D range.(See K7 Stall Test.)Specification2,0

Seite 574

K72ON-BOARD DIAGNOSTIC Diagnostic procedurePOSSIBLE CAUSE• ATF level low• Deteriorated ATF• Shift solenoids A, B or C stuck• Pressure control solenoi

Seite 575

ON-BOARD DIAGNOSTIC K73KEnd Of SieDTC P0733A6E567001030W15Diagnostic procedure8 VERIFY REPAIR OF DTC P0732• Make sure to reconnect all disconnected c

Seite 576

K74ON-BOARD DIAGNOSTIC End Of Sie3 CHECK ATF LEVEL• Start engine.• Warm up ATX.• Is ATF level within specification?(See K12 AUTOMATIC TRANSAXLE FLUI

Seite 577

ON-BOARD DIAGNOSTIC K75KDTC P0734A6E567001030W16Diagnostic procedureDTC P0734 Gear 4 incorrect (Incorrect Gear Ratio Detected)DETECTION CONDITION• PC

Seite 578

B4DRIVE BELT, VALVE CLEARANCE DRIVE BELT AUTO TENSIONER INSPECTIONA6E221015980W011. Remove the drive belt. (See B3 DRIVE BELT REPLACEMENT.)2. Verify

Seite 579

K76ON-BOARD DIAGNOSTIC End Of Sie5 INSPECT LINE PRESSURE• Start engine.• Measure line pressures.SpecificationIdle: 330470 kPa {3.44.7 kgf/cm2, 496

Seite 580

ON-BOARD DIAGNOSTIC K77KDTC P0741A6E567001030W17Diagnostic procedureDTC P0741 Torque converter clutch (TCC) stuck OFFDETECTION CONDITION• When all co

Seite 581

K78ON-BOARD DIAGNOSTIC End Of SieDTC P0742A6E567001030W185 CHECK OPERATION OF EACH VALVE AND EACH SPRING• Turn ignition key to OFF.• Remove control v

Seite 582

ON-BOARD DIAGNOSTIC K79KDiagnostic procedureSTEP INSPECTION ACTION1 VERIFY RELATED REPAIR INFORMATION AVAILABILITY• Check for related Service Bulleti

Seite 583 - PARKING BRAKE SYSTEM

K80ON-BOARD DIAGNOSTIC End Of SieDTC P0745A6E567001030W197 VERIFY AFTER REPAIR PROCEDURE• Perform After Repair Procedure.(See K52 AFTER REPAIR PRO

Seite 584 - ABS/TCS

ON-BOARD DIAGNOSTIC K81KDiagnostic procedureSTEP INSPECTION ACTION1 VERIFY RELATED REPAIR INFORMATION AVAILABILITY• Check for related Service Bulleti

Seite 585

K82ON-BOARD DIAGNOSTIC End Of SieDTC P0751A6E567001030W20Diagnostic procedure10 VERIFY TROUBLESHOOTING OF DTC P0745 COMPLETED• Make sure to reconnect

Seite 586

ON-BOARD DIAGNOSTIC K83KEnd Of SieDTC P0752A6E567001030W215 INSPECT LINE PRESSURE• Start engine.• Measure line pressure.SpecificationIdle: 330470 kP

Seite 587

K84ON-BOARD DIAGNOSTIC Diagnostic procedureEnd Of SieSTEP INSPECTION ACTION1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED• Has FREEZE FRAME PID DATA be

Seite 588

ON-BOARD DIAGNOSTIC K85KDTC P0753A6E567001030W22DTC P0753 Shift solenoid A malfunction (electrical)DETECTION CONDITION• If PCM detects either of foll

Seite 589

VALVE CLEARANCE B5B16. Install the splash shield (RH).17. Install the tire (RH).End Of SieVALVE CLEARANCE ADJUSTMENTA6E221212111W021. Disconnect the

Seite 590

K86ON-BOARD DIAGNOSTIC Diagnostic procedureSTEP INSPECTION ACTION1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED• Has FREEZE FRAME PID DATA been recorde

Seite 591

ON-BOARD DIAGNOSTIC K87KEnd Of SieDTC P0756A6E567001030W23Diagnostic procedure11 VERIFY TROUBLESHOOTING OF DTC P0753 COMPLETED• Make sure to reconnec

Seite 592 - DYNAMIC STABILITY CONTROL

K88ON-BOARD DIAGNOSTIC End Of Sie5 INSPECT LINE PRESSURE• Start engine.• Measure line pressure.SpecificationIdle: 330470 kPa {3.44.7 kgf/cm2, 4966

Seite 593

ON-BOARD DIAGNOSTIC K89KDTC P0757A6E567001030W24Diagnostic procedureDTC P0757 Shift solenoid B stuck ONDETECTION CONDITION• When either of DTC P0731

Seite 594

K90ON-BOARD DIAGNOSTIC End Of SieDTC P0758A6E567001030W255 INSPECT LINE PRESSURE• Start engine.• Measure line pressure.SpecificationIdle: 330470 kPa

Seite 595

ON-BOARD DIAGNOSTIC K91KDiagnostic procedurePOSSIBLE CAUSE• Shift solenoid B malfunction• Short to ground between ATX connector terminal C and PCM te

Seite 596

K92ON-BOARD DIAGNOSTIC End Of Sie4 INSPECT RESISTANCE• Inspect resistance between ATX connector terminal C (transaxle case side) and body ground.• Is

Seite 597

ON-BOARD DIAGNOSTIC K93KDTC P0761A6E567001030W26Diagnostic procedureDTC P0761 Shift solenoid C stuck OFFDETECTION CONDITION• When either of DTC P0733

Seite 598

K94ON-BOARD DIAGNOSTIC End Of Sie5 INSPECT LINE PRESSURE• Start engine.• Measure line pressure.SpecificationIdle: 330470 kPa {3.44.7 kgf/cm2, 4966

Seite 599

ON-BOARD DIAGNOSTIC K95KDTC P0762A6E567001030W27Diagnostic procedureDTC P0762 Shift solenoid C stuck ONDETECTION CONDITION• When either of DTC P0731

Seite 600

B6VALVE CLEARANCE 16. Loosen the timing chain.(1) Using a suitable screwdriver or equivalent tool, unlock the chain tensioner ratchet.(2) Turn the ex

Seite 601

K96ON-BOARD DIAGNOSTIC End Of SieDTC P0763A6E567001030W285 INSPECT LINE PRESSURE• Start engine.• Measure line pressure.SpecificationIdle: 330470 kPa

Seite 602 - ON-BOARD DIAGNOSTIC (ABS/TCS)

ON-BOARD DIAGNOSTIC K97KDiagnostic procedureSTEP INSPECTION ACTION1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED• Has FREEZE FRAME PID DATA been record

Seite 603 - A6E3970W002

K98ON-BOARD DIAGNOSTIC End Of Sie5 INSPECT SHIFT SOLENOID C CONNECTOR FOR POOR CONNECTION• Disconnect shift solenoid C connector.• Check for poor con

Seite 604

ON-BOARD DIAGNOSTIC K99KDTC P0766A6E567001030W29Diagnostic procedureDTC P0766 Shift solenoid D stuck OFFDETECTION CONDITION• When any of DTC P0731, P

Seite 605 - PID/DATA Monitor Table

K100ON-BOARD DIAGNOSTIC End Of SieDTC P0767A6E567001030W306 CHECK OPERATION OF EACH VALVE AND EACH SPRING• Turn ignition key to OFF.• Remove control

Seite 606

ON-BOARD DIAGNOSTIC K101KDiagnostic procedureEnd Of SieSTEP INSPECTION ACTION1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED• Has FREEZE FRAME PID DATA

Seite 607 - A6E697567650W03

K102ON-BOARD DIAGNOSTIC DTC P0768A6E567001030W31Diagnostic procedureDTC P0768 Shift solenoid D malfunction (electrical)DETECTION CONDITION• If PCM de

Seite 608

ON-BOARD DIAGNOSTIC K103K2 VERIFY RELATED REPAIR INFORMATION AVAILABILITY• Check for related Service Bulletins availability.• Is any related repair i

Seite 609 - A6E697567650W06

K104ON-BOARD DIAGNOSTIC End Of SieDTC P0771A6E567001030W32Diagnostic procedureDTC P0771 Shift solenoid E stuck OFFDETECTION CONDITION• When any of P0

Seite 610

ON-BOARD DIAGNOSTIC K105KEnd Of SieDTC P0772A6E567001030W336 CHECK OPERATION OF EACH VALVE AND EACH SPRING• Turn ignition key to OFF.• Remove control

Seite 611 - DTC C1119

VALVE CLEARANCE B7BNew adjustment shim= Removed shim thickness + Measured valve clearance - Standard valve clearance (IN: 0.25 mm {0.0098 in}, EX: 0.

Seite 612 - A6E697567650W09

K106ON-BOARD DIAGNOSTIC Diagnostic procedureEnd Of SieSTEP INSPECTION ACTION1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED• Has FREEZE FRAME PID DATA b

Seite 613 - A6E697567650W10

ON-BOARD DIAGNOSTIC K107KDTC P0773A6E567001030W34Diagnostic procedureDTC P0773 Shift solenoid E malfunction (electrical)DETECTION CONDITION• If PCM d

Seite 614

K108ON-BOARD DIAGNOSTIC End Of Sie3 INSPECT ATX CONNECTOR FOR POOR CONNECTION• Turn ignition key to OFF.• Disconnect ATX connector.• Check for poor c

Seite 615

ON-BOARD DIAGNOSTIC K109KDTC P0841A6E567001030W35Diagnostic procedureDTC P0841 Oil pressure switch circuit malfunctionDETECTION CONDITION• When each

Seite 616 - A6E697567650W11

K110ON-BOARD DIAGNOSTIC End Of SiePID/DATA MONITOR INSPECTIONA6E567001030W361. Connect the WDS or equivalent to the DLC-2.2. Measure the PID value.No

Seite 617

ON-BOARD DIAGNOSTIC K111KPID/DATA MONITOR AND RECORD function tableEnd Of SieMonitor item (Definition)Unit/ConditionCondition/Specification ActionPCM

Seite 618

K112TROUBLESHOOTING FOREWORDA6E568001030W01• Refer to Section GI and thoroughly read and understand the basic flow of troubleshooting in order to pro

Seite 619 - A6E697567650W12

TROUBLESHOOTING K113KSYMPTOM TROUBLESHOOTING ITEM TABLEA6E568001030W03• Use the chart below to verify the symptoms of the trouble in order to diagnos

Seite 620

K114TROUBLESHOOTING End Of Sie18 Excessive shift shock is given when upshifting and downshiftingExcessive shift shock is felt when depressing acceler

Seite 621 - DTC C1508

TROUBLESHOOTING K115KQUICK DIAGNOSIS CHARTA6E568001030W04A6E5680W001

Seite 622 - DTC U2021

B8VALVE CLEARANCE 29. Hold the exhaust camshaft using a suitable wrench on the cast hexagon as shown.30. Tighten the exhaust camshaft sprocket lock b

Seite 623 - DSC SYSTEM WIRING DIAGRAM

K116TROUBLESHOOTING End Of SieA6E5680W002

Seite 624 - DTC Table

TROUBLESHOOTING K117KNO.1 VEHICLE DOES NOT MOVE IN D, S, L RANGES, OR IN R POSITIONA6E568001030W05Diagnostic procedureEnd Of SieNO.2 VEHICLE MOVES IN

Seite 625

K118TROUBLESHOOTING End Of SieNO.3 VEHICLE MOVES IN P POSITION, OR PARKING GEAR DOES NOT DISENGAGE WHEN P IS DISENGAGEDA6E568001030W07End Of SieNO.4

Seite 626

TROUBLESHOOTING K119KEnd Of SieNO.6 LOW MAXIMUM SPEED AND POOR ACCELERATIONA6E568001030W10Diagnostic procedure2 Check the value at the following PID

Seite 627

K120TROUBLESHOOTING End Of SieNO.7 NO SHIFTINGA6E568001030W11End Of SieNO.8 DOES NOT SHIFT TO FOURTH GEAR (4GR)A6E568001030W123 Disconnect solenoid c

Seite 628

TROUBLESHOOTING K121KDiagnostic procedureEnd Of SiePOSSIBLE CAUSE• Basically, TCC does not operate when fail-safe is operating. Verify the DTCs first

Seite 629 - A6E697367650W03

K122TROUBLESHOOTING NO.9 ABNORMAL SHIFTINGA6E568001030W13Diagnostic procedureEnd Of SieNO.10 FREQUENT SHIFTINGA6E568001030W14End Of SieNO.11 SHIFT PO

Seite 630

TROUBLESHOOTING K123KNO.12 TORQUE CONVERTER CLUTCH (TCC) NON-OPERATIONA6E568001030W16Diagnostic procedureEnd Of SieNO.13 NO KICKDOWNA6E568001030W1712

Seite 631 - A6E697367650W05

K124TROUBLESHOOTING End Of SieNO.14 ENGINE FLARES UP OR SLIPS WHEN UPSHIFTING OR DOWNSHIFTINGA6E568001030W18Diagnostic procedureEnd Of SieNO.15 ENGIN

Seite 632

TROUBLESHOOTING K125KNO.16 JUDDER UPON TORQUE CONVERTER CLUTCH (TCC) OPERATIONA6E568001030W20Diagnostic procedureEnd Of Sie16 Judder upon torque conv

Seite 633 - DTC B1627

GI2HOW TO USE THIS MANUAL RANGE OF TOPICSA6E201000001W01• This manual contains procedures for performing all required service operations. The procedu

Seite 634 - A6E697367650W08

COMPRESSION PRESSURE B9BCOMPRESSION INSPECTIONA6E221402000W01Warning•••• Hot engines and oil can cause severe burns. Be careful not to burn yourself

Seite 635

K126TROUBLESHOOTING NO.17 EXCESSIVE SHIFT SHOCK FROM N TO D OR N TO R POSITION/RANGEA6E568001030W21Diagnostic procedure17 Excessive shift shock from

Seite 636

TROUBLESHOOTING K127KEnd Of SieNO.18 EXCESSIVE SHIFT SHOCK IS FELT WHEN UPSHIFTING AND DOWNSHIFTINGA6E568001030W22Diagnostic procedureEnd Of SieNO.19

Seite 637 - DTC C1125

K128TROUBLESHOOTING NO.20 NOISE OCCURS AT IDLE WHEN VEHICLE IS STOPPED IN ALL POSITIONS/RANGESA6E568001030W24Diagnostic procedureEnd Of SieNO.21 NOIS

Seite 638 - A6E697367650W12

TROUBLESHOOTING K129KNO.22 NO ENGINE BRAKING IN HOLD MODEA6E568001030W26Diagnostic procedureEnd Of SieNO.23 TRANSAXLE OVERHEATSA6E568001030W27Diagnos

Seite 639

K130TROUBLESHOOTING End Of SieNO.24 ENGINE STALLS WHEN SHIFTED TO D, S, L RANGES, OR IN R POSITIONA6E568001030W28Diagnostic procedureEnd Of SieNO.25

Seite 640 - A6E697367650W13

TROUBLESHOOTING K131KDiagnostic procedureEnd Of SieNO.28 HOLD INDICATOR LIGHT ILLUMINATES WHEN HOLD SWITCH IS NOT TURNED TO ONA6E568001030W32Diagnost

Seite 641

M1MMFRONT AND REAR AXLESLOCATION INDEX ... M-2FRONT AXLE/DRIVE SHAFT LOCATION INDEX...

Seite 642

M2LOCATION INDEX FRONT AXLE/DRIVE SHAFT LOCATION INDEXA6E630004000W01.End Of SieLOCATION INDEXA6E0612W1061 Hub bolt(See M4 WHEEL HUB BOLT REPLACEMEN

Seite 643 - DTC C1186, C1266

LOCATION INDEX, GENERAL PROCEDURES M3MREAR AXLE LOCATION INDEXA6E630005000W01.End Of SiePRECAUTION (FRONT AND REAR AXLE)A6E631001018W01Wheel and Tire

Seite 644

M4FRONT AXLE WHEEL HUB, STEERING KNUCKLE PRE-INSPECTIONA6E631204000W01Wheel Bearing Play Inspection1. Position a dial indicator against the wheel hub

Seite 645 - A6E697367650W17

B10COMPRESSION PRESSURE, TIMING CHAIN kPa {kgf/cm2, psi} [rpm]11. Disconnect the compression gauge.12. Install the spark plugs. (See G10 SPARK PLUG

Seite 646

FRONT AXLE M5MWHEEL HUB, STEERING KNUCKLE REMOVAL/INSTALLATIONA6E631204000W02Caution•••• Performing the following procedures without first removing t

Seite 647

M6FRONT AXLE Locknut Removal Note1. Knock the crimped portion of the locknut outward using a small chisel and a hammer.2. Lock the hub by applying th

Seite 648 - DTC C1507, C1508

FRONT AXLE M7MDust Cover Removal NoteNote• The dust cover does not need to be removed unless it is being replaced.1. Mark the dust cover and steering

Seite 649 - DTC C1953, C1954

M8FRONT AXLE Dust Cover Installation Note1. Mark the new dust cover in the same way as the removed one.2. Align the marks of the new dust cover and t

Seite 650 - DTC C1955, C1956

FRONT AXLE, REAR AXLE M9MLocknut Installation Note1. Install a new locknut and stake it as shown.End Of SieWHEEL HUB, HUB SPINDLE PRE-INSPECTIONA6E63

Seite 651

M10REAR AXLE WHEEL HUB, HUB SPINDLE REMOVAL/INSTALLATIONA6E631405000W02Caution•••• Performing the following procedures without first removing the ABS

Seite 652 - End Of Si e

REAR AXLE M11MABS Sensor Rotor Removal NoteNote• The sensor rotor does not need to be removed unless it is being replaced.1. Remove the sensor rotor

Seite 653

M12DRIVE SHAFT End Of SieJOINT SHAFT PRE-INSPECTIONA6E631625700W011. Verify that the joint shaft is not twisted or cracked.• Replace it as necessary.

Seite 654 - ABS (ABS/TCS)

DRIVE SHAFT M13MBrake Caliper Component Removal Note1. Suspend the caliper aside with wire.Wheel Hub, Steering Knuckle and Drive Shaft Removal NoteCa

Seite 655 - A6E6920T005

M14DRIVE SHAFT Clip Installation Note1. Install a new clip onto the joint shaft with the opening facing upward. Ensure that the diameter of the clip

Seite 656 - A6E699067650W03

TIMING CHAIN B11B.AME2215W0011 Cylinder head cover (See B17 Cylinder Head Cover Installation Note)2 Crankshaft pulley lock bolt(See B12 Crankshaft

Seite 657

DRIVE SHAFT M15MBearing Disassembly Note1. Remove the bearing using the SSTs.Dust Seal (Right) Assembly Note1. Apply grease to the new dust seal lip.

Seite 658

M16DRIVE SHAFT Dust Seal (Left) Assembly Note1. Apply grease to the new dust seal lip.2. Install the new left side dust seal using a steel plate and

Seite 659 - YDE6980W003

DRIVE SHAFT M17MDRIVE SHAFT REMOVAL/INSTALLATIONA6E631625500W02Caution•••• Performing the following procedures without first removing the ABS wheel-s

Seite 660 - Y3E6980W001

M18DRIVE SHAFT Drive Shaft Removal Note1. Install a spare nut onto the drive shaft so that the nut is flush with the end of the drive shaft.2. Tap th

Seite 661 - A6E699067650W04

DRIVE SHAFT M19MDrive Shaft Installation NoteCaution•••• The sharp edges of the drive shaft can slice or puncture the oil seal. Be careful when insta

Seite 662 - Vehicle with ABS/TCS

M20DRIVE SHAFT Boot Band (Wheel Side) Disassembly NoteNote• The boot band does not need to be removed unless it is being replaced.1. Remove the boot

Seite 663 - Vehicle with DSC

DRIVE SHAFT M21MBoot Disassembly NoteNote• The wheel side boot does not need to be removed unless replacing it or the ball joint and shaft component.

Seite 664 - A6E699067650W05

M22DRIVE SHAFT ABS Sensor Rotor (With ABS) Assembly Note1. Set a new ABS sensor rotor on the drive shaft and press it on using the SSTs.Boot Assembly

Seite 665

DRIVE SHAFT M23M4. Release any trapped air from the boots by carefully lifting up the small end of each boot with a cloth wrapped screwdriver.Caution

Seite 666

M24DRIVE SHAFT 6. Crimp the wheel side big boot band using the SST.7. Verify that clearance B is within the specification.• If clearance B is more th

Seite 667 - -configure the

B12TIMING CHAIN Crankshaft Pulley Lock Bolt Removal Note1. Remove the cylinder block lower blind plug.2. Install the SST.3. Turn the crankshaft clock

Seite 668 - A6E699067650W10

DRIVE SHAFT M25MClip Disassembly Note1. Mark the drive shaft and outer ring for proper assembly.Caution•••• Mark with paint; do not use a punch.2. Re

Seite 669

M26DRIVE SHAFT Dynamic Damper Assembly Note1. Install the dynamic damper as shown in the figure.Standard length334.7340.7 mm {13.213.4 in}2. Instal

Seite 670

DRIVE SHAFT M27MStandard lengthmm {in}6. Release any trapped air from the boots by carefully lifting up the small end of each boot with a cloth wrapp

Seite 671 - A6E699067650W12

N1NNSTEERING SYSTEMLOCATION INDEX ...N-2STEERING LOCATION INDEX ...N-2GENERAL P

Seite 672

N2LOCATION INDEX STEERING LOCATION INDEXA6E660001036W01.End Of SieLOCATION INDEXA6E0610W0101 Power steering fluid(See N4 POWER STEERING FLUID INSPEC

Seite 673 - A6E699067650W13

GENERAL PROCEDURES , ENGINE SPEED SENSING POWER STEERINGN3NPRECAUTION (STEERING)A6E661001036W01Wheels and Tires Removal/Installation1. The removal an

Seite 674 - A6E699067650W16

N4ENGINE SPEED SENSING POWER STEERING POWER STEERING FLUID INSPECTIONA6E661432040W01Fluid Level Inspection1. Inspect the power steering fluid level.•

Seite 675

ENGINE SPEED SENSING POWER STEERING N5N6. Close the gauge valve completely.7. Increase the engine speed to 1,0001,500 rpm and measure the fluid pres

Seite 676 - OFF LIGHT)

N6ENGINE SPEED SENSING POWER STEERING STEERING WHEEL AND COLUMN INSPECTIONA6E661432010W01Steering Wheel Play Inspection1. With the wheels in the stra

Seite 677 - A6E699067650W19

ENGINE SPEED SENSING POWER STEERING N7NSTEERING WHEEL AND COLUMN REMOVAL/INSTALLATIONA6E661432010W02Warning•••• Handling the air bag module improperl

Seite 678 - : DSC INDICATOR LIGHT

TIMING CHAIN B13BOil Pump Sprocket Removal Note1. Hold the oil pump sprocket by using the SST.Engine Front Cover Removal Note1. Remove the oil seal u

Seite 679 - SUSPENSION

N8ENGINE SPEED SENSING POWER STEERING Steering Wheel Removal NoteCaution•••• Do not try to remove the steering wheel by hitting the shaft with a hamm

Seite 680

ENGINE SPEED SENSING POWER STEERING N9NSTEERING SHAFT INSPECTIONA6E661432100W011. Inspect the following.(1) Column bearing for damage(2) Steering sha

Seite 681

N10ENGINE SPEED SENSING POWER STEERING STEERING GEAR AND LINKAGE REMOVAL/INSTALLATIONA6E661432960W01Caution•••• Performing the following procedures w

Seite 682 - WHEEL ALIGNMENT

ENGINE SPEED SENSING POWER STEERING N11NBolt (Intermediate Shaft) Removal Note1. Mark the pinion shaft and gear housing for proper installation.Tie-r

Seite 683

N12ENGINE SPEED SENSING POWER STEERING Steering Gear and Linkage Installation Note1. Loosely tighten bolts.2. Tighten the mounting bracket bolts to t

Seite 684

ENGINE SPEED SENSING POWER STEERING N13NTie Rod Disassembly Note1. Unclamp the washer.2. Remove the tie rod.Locknut (Adjusting Cover) Disassembly Not

Seite 685 - WHEEL AND TIRE

N14ENGINE SPEED SENSING POWER STEERING Adjusting Cover Disassembly Note1. Remove the adjusting cover.Pinion Shaft and Housing Component Disassembly N

Seite 686

ENGINE SPEED SENSING POWER STEERING N15NUpper Bearing, Oil Seal Disassembly Note1. Set the SST as shown.2. Using a press, remove the oil seal and upp

Seite 687 - FRONT SUSPENSION

N16ENGINE SPEED SENSING POWER STEERING STEERING GEAR AND LINKAGE INSPECTIONA6E661432960W03Rack Inspection1. Inspect the rack for cracking, damage, an

Seite 688

ENGINE SPEED SENSING POWER STEERING N17N1. Assemble in the order indicated in the table..A6E0612W0441 Gear housing2 Mounting rubber(See N18 Mounting

Seite 689

B14TIMING CHAIN Timing Chain Installation Note1. Install the SST to the camshaft as shown.European countriesExcept European countries2. Install the t

Seite 690

N18ENGINE SPEED SENSING POWER STEERING Mounting Rubber Assembly Note1. Apply soapy water to the rubber part of the mounting rubber.2. Press the mount

Seite 691

ENGINE SPEED SENSING POWER STEERING N19N5. Using the SST, place the oil seal and inner guide at the edge of the steering racks pinion, and remove th

Seite 692

N20ENGINE SPEED SENSING POWER STEERING Oil Seal Assembly Note1. Apply grease to a new oil seal.2. Press in the new oil seal using the SSTs.Upper Bear

Seite 693

ENGINE SPEED SENSING POWER STEERING N21N5. Measure the pinion torque using the SST and a pull scale.StandardCenter of rack ±±±±90°°°°0.81.2 N·m{8.2

Seite 694

N22ENGINE SPEED SENSING POWER STEERING POWER STEERING OIL PUMP REMOVAL/INSTALLATIONA6E661432650W011. Remove in the order indicated in the table.2. In

Seite 695

ENGINE SPEED SENSING POWER STEERING N23N.A6E0612W0681 Power steering oil pump component(See N24 Power Steering Oil Pump Component Disassembly Note)2

Seite 696

N24ENGINE SPEED SENSING POWER STEERING Power Steering Oil Pump Component Disassembly Note1. Secure the power pressure oil pump using the SST.Caution•

Seite 697

ENGINE SPEED SENSING POWER STEERING N25NOil Seal Assembly Note1. Install the oil seal in the front pump body using the SST and plastic hammer.Vane As

Seite 698

P1PPBRAKING SYSTEMLOCATION INDEX ... P-3CONVENTIONAL BRAKE LOCATION INDEX ... P-3PARKING BRAKE LOCATIO

Seite 699

P2DTC C1414 ...P-91DTC C1507, C1508...P-91DTC C1510, C1

Seite 700

TIMING CHAIN B15B2. Install the cylinder head cover bolts in the order as shown.Front Oil Seal Installation Note1. Apply clean engine oil to the oil

Seite 701

LOCATION INDEX P3PCONVENTIONAL BRAKE LOCATION INDEXA6E690001015W01.End Of Si eLOCATION INDEXA6E6900W0011 Brake pedal(SeeP7 BRAKE PEDAL INSPECTION)(

Seite 702

P4LOCATION INDEX PARKING BRAKE LOCATION INDEXA6E690001015W02.End Of Si eABS/TCS LOCATION INDEXA6E690001015W03.A6E6900W0051 Parking bake lever(SeeP26

Seite 703

LOCATION INDEX P5PEnd Of SieDSC LOCATION INDEXA6E690001015W04.End Of Si e3 Rear ABS wheel-speed sensor(SeeP34 REAR ABS WHEEL-SPEED SENSOR REMOVAL/IN

Seite 704

P6GENERAL PROCEDURES, CONVENTIONAL BRAKE SYSTEMPRECAUTION (BRAKES)A6E691001020W01Wheels and Tires Removal/Installation1. The removal and installation

Seite 705

CONVENTIONAL BRAKE SYSTEM P7P4. A second person should loosen the bleeder screw, drain out the fluid and close the screw using the SST.Tightening tor

Seite 706 - REAR SUSPENSION

P8CONVENTIONAL BRAKE SYSTEM Brake Pedal Play Inspection1. Depress the pedal a few times to eliminate the vacuum in the system.2. Remove the spring pi

Seite 707

CONVENTIONAL BRAKE SYSTEM P9PBRAKE PEDAL REMOVAL/INSTALLATIONA6E691243300W021. For ATX model, remove the lock unit with brake switch (R.H.D. only).2.

Seite 708

P10CONVENTIONAL BRAKE SYSTEM MASTER CYLINDER REMOVAL/INSTALLATIONA6E691243400W011. Remove in the order indicated in the table.R.H.D.L.H.D.2. Install

Seite 709

CONVENTIONAL BRAKE SYSTEM P11PMaster Cylinder Installation NoteCaution•••• Always install the gasket of the power brake unit push rod before performi

Seite 710

P12CONVENTIONAL BRAKE SYSTEM 6. Install the master cylinder to the power brake unit.Caution•••• If after installing the master cylinder, air does not

Seite 711

B16TIMING CHAIN No.3 Engine Mount Rubber and No.3 Engine Joint Bracket Installation Note1. Tighten the stud bolt of the No.3 engine mount bracket.Tig

Seite 712

CONVENTIONAL BRAKE SYSTEM P13PStop Screw and O-ring (without ABS) Assembly Note1. Install the secondary piston and primary piston.2. Install the new

Seite 713

P14CONVENTIONAL BRAKE SYSTEM POWER BRAKE UNIT REMOVAL/INSTALLATIONA6E691243800W021. Remove the master cylinder. (See P10 MASTER CYLINDER REMOVAL/INS

Seite 714

CONVENTIONAL BRAKE SYSTEM P15PPower Brake Unit Function Check (Inspection Using The Testers)1. Connect the SSTs, vacuum gauge, and pedal depression f

Seite 715

P16CONVENTIONAL BRAKE SYSTEM DUAL PROPORTIONING VALVE INSPECTION (WITHOUT ABS)A6E691243900W011. Connect the SSTs to the brake pipes as shown in the f

Seite 716

CONVENTIONAL BRAKE SYSTEM P17PDual Proportioning Valve Installation Note1. Install the dual proportioning valve so that the R mark faces the left sid

Seite 717

P18CONVENTIONAL BRAKE SYSTEM Inspection and repair procedureLateral runout inspection1. To secure the disc plate and the hub, tighten the hub nuts up

Seite 718

CONVENTIONAL BRAKE SYSTEM P19PThickness variation inspection1. Clean the disc plate-to-pad friction surface using a brake cleaner.2. Measure the poin

Seite 719

P20CONVENTIONAL BRAKE SYSTEM FRONT BRAKE (DISC) REMOVAL/INSTALLATIONA6E691233980W021. Remove in the order indicated in the table.2. Install in the re

Seite 720

CONVENTIONAL BRAKE SYSTEM P21PDisc Pad Installation Note1. Push the piston fully inward using the SST.2. Install the disc pad.End Of Si eDISC PAD (FR

Seite 721

P22CONVENTIONAL BRAKE SYSTEM CALIPER (FRONT) DISASSEMBLY/ASSEMBLYA6E691233990W011. Disassemble in the order indicated in the table.2. Assemble in the

Seite 722

TIMING CHAIN B17B2. Install the M6 x 1.0 bolt in by hand.3. Turn the crankshaft clockwise the crankshaft is in the No.1 cylinder TDC position.4. Hold

Seite 723

CONVENTIONAL BRAKE SYSTEM P23PBleeder Screw Assembly Note1. Assemble the bleeder screw to the caliper using the SST.Tightening torque6.99.8 N·m {71

Seite 724

P24CONVENTIONAL BRAKE SYSTEM REAR BRAKE (DISC) REMOVAL/INSTALLATIONA6E691226980W021. Remove in the order indicated in the table.2. Install in the rev

Seite 725

CONVENTIONAL BRAKE SYSTEM P25PDisc Pad Installation Note1. Turn the manual adjustment gear counterclockwise with an Allen wrench to pull the brake ca

Seite 726

P26PARKING BRAKE SYSTEM PARKING BRAKE (LEVER TYPE) INSPECTIONA6E691444000W011. Pull the parking brake lever a few times.2. Depress the brake pedal a

Seite 727

ABS/TCS P27PABS (ABS/TCS) HU/CM SYSTEM INSPECTIONA6E692143780W01System InspectionPreparation1. Verify that the battery is fully charged. With the ign

Seite 728

P28ABS/TCS ABS (ABS/TCS) HU/CM REMOVAL/INSTALLATIONA6E692143700W01Caution•••• When replacing the ABS (ABS/TCS) HU/CM, configuration procedure must be

Seite 729

ABS/TCS P29PConnector Removal Note1. Pull the lock lever up and make it unlock.2. Remove the connector.ABS HU/CM Removal/Installation Note1. When rem

Seite 730 - FRONT FENDER PANEL

P30ABS/TCS Terminal Voltage Table (Reference)(Engine is idling, and connector is connected unless otherwise indicated.)Terminal Signal Connected to T

Seite 731

ABS/TCS P31P*1:With TCS*2: Use this terminal at factory only, not used for inspection and repair at fieldInspection Using An Oscilloscope (Reference)

Seite 732

P32ABS/TCS TCS (DSC) OFF SWITCH INSPECTIONA6E692167650W031. Remove the TCS OFF switch.2. Inspect for continuity between the TCS OFF switch terminals

Seite 733

TIMING CHAIN, CYLINDER HEAD GASKET B183. Tighten the bolts in the order shown.Tightening torque: 8.011.5 N·m {81.6122.3 kgf·cm, 70.9106.2 in·lbf}E

Seite 734

ABS/TCS P33PEnd Of Si eFRONT/REAR ABS WHEEL-SPEED SENSOR INSPECTIONA6E692143720W02Visual Inspection1. Remove the wheel and tire, and inspect the sens

Seite 735

P34ABS/TCS REAR ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATIONA6E692143710W011. Remove the tire house trim.S91 TIRE HOUSE TRIM REMOVAL/INSTALLATION.)2.

Seite 736

DYNAMIC STABILITY CONTROL P35PDSC SYSTEM INSPECTIONA6E692067650W01Preparation1. Verify that the battery is fully charged.2. With ignition switch on,

Seite 737

P36DYNAMIC STABILITY CONTROL Pressure reductionNote• To protect the DSC HU/CM, the solenoid valve used for simulations and the ABS motor stay on for

Seite 738

DYNAMIC STABILITY CONTROL P37PPressure retentionNote• To protect the DSC HU/CM, the solenoid valve used for simulations and the ABS motor stay on for

Seite 739

P38DYNAMIC STABILITY CONTROL DSC HU/CM REMOVAL/INSTALLATIONA6E692067650W03Caution•••• When replacing the DSC HU/CM, configuration procedure must be d

Seite 740

DYNAMIC STABILITY CONTROL P39PConnector Removal Note1. Rotate the lock lever 40° to the direction A, then push the lock lever to the direction B.Caut

Seite 741 - POWER WINDOW SYSTEM

P40DYNAMIC STABILITY CONTROL DSC HU/CM INSPECTIONA6E692067650W041. Remove the battery and battery bracket.2. Disconnect the DSC HU/CM connector.3. Co

Seite 742

DYNAMIC STABILITY CONTROL P41P*: Used for vehicle manufacturing, not used for DSC.Inspection Using An Oscilloscope (Reference)Steering angle (steerin

Seite 743

P42DYNAMIC STABILITY CONTROL Wheel speed• DSC HU/CM terminal:RF : M ( + )  I ( - )RR : K ( + )  H ( - )LF : F ( + )  J ( - )LR : Q ( + )  N ( - )

Seite 744

HOW TO USE THIS MANUAL GI3GIRepair procedure1. Most repair operations begin with an overview illustration. It identifies the components, shows how th

Seite 745

CYLINDER HEAD GASKET B19B.Camshaft Removal NoteNote• The cylinder head and the camshaft caps are numbered to make sure they are reassembled in their

Seite 746

DYNAMIC STABILITY CONTROL P43PCOMBINE SENSOR INSPECTIONA6E692067650W06Caution•••• Be careful and do not allow the lateral-G sensor to fall. If by cha

Seite 747

P44DYNAMIC STABILITY CONTROL 2) Measure voltage at output terminal D and ground terminal E when the yaw rate sensor is rotated left and right.Caution

Seite 748 - POWER DOOR LOCK SYSTEM

ON-BOARD DIAGNOSTIC (ABS/TCS) P45PABS (ABS/TCS) SYSTEM WIRING DIAGRAMA6E697567650W01.ON-BOARD DIAGNOSTIC (ABS/TCS)A6E6921T0011 IG switch2 SUS 15 A fu

Seite 749

P46ON-BOARD DIAGNOSTIC (ABS/TCS) End Of Si eABS (ABS/TCS) ON-BOARD DIAGNOSISA6E697567650W02On-Board Diagnostic (OBD) Test Description• The OBD test i

Seite 750

ON-BOARD DIAGNOSTIC (ABS/TCS) P47PActive Command Modes ProcedureNote• When driving, the ABS motor and each valve forcibly turn ABS_VOLT on, and then

Seite 751

P48ON-BOARD DIAGNOSTIC (ABS/TCS) PID/DATA Monitor TableC1246 Right rear pressure reduction solenoid valve (See P63 DTC C1194, C1198, C1210, C1214, C

Seite 752

ON-BOARD DIAGNOSTIC (ABS/TCS) P49PABSLR_O(Left rear ABS pressure reduction solenoid valve output state)ON/OFF• During ABS or EBD control: ON/OFF(sole

Seite 753

P50ON-BOARD DIAGNOSTIC (ABS/TCS) Acrive Command ModeEnd Of Si eDTC B1318A6E697567650W03Caution•••• When attaching the tester lead to the ABS (ABS/TCS

Seite 754

ON-BOARD DIAGNOSTIC (ABS/TCS) P51PDiagnostic procedureSTEP INSPECTION ACTION1 INSPECT BATTERY VOLTAGE• Is battery terminal voltage okay?Yes Make sure

Seite 755

P52ON-BOARD DIAGNOSTIC (ABS/TCS) End Of Si eDTC B1342A6E697567650W04Caution•••• When attaching the tester lead to the ABS (ABS/TCS) HU/CM harness con

Seite 756

B20CYLINDER HEAD GASKET 1. Loosen the camshaft cap bolts in several passes in the order shown.Cylinder Head Removal Note1. Loosen the cylinder head b

Seite 757 - TRUNK LID

ON-BOARD DIAGNOSTIC (ABS/TCS) P53PDiagnostic procedureSTEP INSPECTION ACTION1 VERIFY OTHER DTC HAS BEEN RECORDED• If any of DTC C1186 and/or C1266 ha

Seite 758

P54ON-BOARD DIAGNOSTIC (ABS/TCS) End Of Si eDTC C1119A6E697567650W075 VERIFY PUMP MOTOR OPERATION• Turn ignition key to OFF.• Remove SST (adapter har

Seite 759

ON-BOARD DIAGNOSTIC (ABS/TCS) P55PDiagnostic procedureEnd Of Si eDTC C1140A6E697567650W09Caution•••• When attaching the tester lead to the ABS (ABS/T

Seite 760 - LIFTGATE

P56ON-BOARD DIAGNOSTIC (ABS/TCS) End Of Si eDTC C1145, C1155, C1165, C1175A6E697567650W10Caution•••• When attaching the tester lead to the ABS (ABS/T

Seite 761

ON-BOARD DIAGNOSTIC (ABS/TCS) P57P

Seite 762

P58ON-BOARD DIAGNOSTIC (ABS/TCS) Diagnostic procedureEnd Of Si eSTEP INSPECTION ACTION1 INSPECT WHEEL-SPEED SENSOR CIRCUIT FOR OPEN CIRCUIT• Turn ign

Seite 763

ON-BOARD DIAGNOSTIC (ABS/TCS) P59PDTC C1148, C1158, C1168, C1178, C1233, C1234, C1235, C1236A6E697567650W11Caution•••• When attaching the tester lead

Seite 764 - FUEL-FILLER LID AND OPENER

P60ON-BOARD DIAGNOSTIC (ABS/TCS) Diagnostic procedureSTEP INSPECTION ACTION1 VERIFY OTHER DTC HAS BEEN RECORDED• Have DTCs related to solenoid valve,

Seite 765 - A6E7726W006

ON-BOARD DIAGNOSTIC (ABS/TCS) P61P2 VERIFY IF CURRENT CONCERNED INPUT SIGNAL STATUS IS INTERMITTENT OR CONSTANT• Turn ignition key to OFF.• Connect W

Seite 766

P62ON-BOARD DIAGNOSTIC (ABS/TCS) End Of Si eDTC C1186, C1266A6E697567650W12Caution•••• When attaching the tester lead to the ABS (ABS/TCS) HU/CM harn

Seite 767 - A6E7726W007

CYLINDER HEAD GASKET, FRONT OIL SEAL B21BCamshaft Installation Note1. Set the cam position of the No.1 cylinder at the top dead center (TDC) and inst

Seite 768 - EXTERIOR ATTACHMENT

ON-BOARD DIAGNOSTIC (ABS/TCS) P63PDiagnostic procedureEnd Of Si eDTC C1194, C1198, C1210, C1214, C1242, C1246, C1250, C1254A6E697567650W13Diagnostic

Seite 769

P64ON-BOARD DIAGNOSTIC (ABS/TCS) End Of Si eDTC C1414A6E697567650W14Diagnostic procedureEnd Of Si eDTC C1508A6E697567650W17Diagnostic procedureEnd Of

Seite 770

ON-BOARD DIAGNOSTIC (ABS/TCS) P65PDiagnostic procedureEnd Of Si eDTC U2021A6E697567650W16Note• To warm up the engine completely, idle the engine and

Seite 771

P66ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) DSC SYSTEM WIRING DIAGRAMA6E697367650W01.ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL)A6E6920T00

Seite 772

ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) P67PEnd Of Si eDSC ON-BOARD DIAGNOSISA6E697367650W02On-Board Diagnostic (OBD) Test Description1. (See

Seite 773 - MOLDING

P68ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) C1234 Right front wheel-speed sensor/sensor rotor (See P83 DTC C1148, C1158, C1168, C1178, C1233,

Seite 774

ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) P69PPID/DATA Monitor TableU2516 Can communication (See T144 DTC U0073, U1900, U2516 )PID Name(Defini

Seite 775

P70ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) BOO_ABS(Brake pedal switch input)ON/OFF• Brake pedal is depressed: ON• Brake pedal is released: OF

Seite 776 - OUTSIDE MIRROR

ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) P71PABSVLVRLY(Fail-safe relay output state)ON/OFF• Fail-safe relay is activated: ON• Fail-safe relay

Seite 777

P72ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) Active Command Modes TableEnd Of Si eDTC B1318A6E697367650W03Caution•••• When attaching the tester

Seite 778

B22FRONT OIL SEAL Crankshaft Pulley Lock Bolt Removal Note1. Remove the cylinder block lower blind plug.2. Install the SST.3. Turn the crankshaft clo

Seite 779 - REARVIEW MIRROR

ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) P73PDiagnostic procedureSTEP INSPECTION ACTION1 INSPECT BATTERY VOLTAGE• Is battery terminal voltage

Seite 780

P74ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) End Of Si eDTC B1342A6E697367650W04Caution•••• When attaching the tester lead to the DSC HU/CM con

Seite 781 - REAR WINDOW DEFROSTER

ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) P75PDiagnostic procedureEnd Of Si eSTEP INSPECTION ACTION1 INSPECT DSC HU/CM TO BRAKE SWITCH FOR OPEN

Seite 782 - WINDOW GLASS

P76ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) DTC B1627A6E697367650W06Caution•••• When attaching the tester lead to the DSC HU/CM connector the

Seite 783

ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) P77PDiagnostic procedureEnd Of Si eDTC B2477A6E697367650W07Diagnostic procedureEnd Of Si eDTC C1095,

Seite 784

P78ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) Diagnostic procedureSTEP INSPECTION ACTION1 VERIFY OTHER DTC HAS BEEN RECORDED• If any of DTC C118

Seite 785

ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) P79PEnd Of Si eDTC C1119A6E697367650W095 VERIFY PUMP MOTOR OPERATION• Turn ignition key to OFF.• Remo

Seite 786

P80ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) Diagnostic procedureEnd Of Si eDTC C1125A6E697367650W10Diagnostic procedureEnd Of Si eSTEP INSPECT

Seite 787

ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) P81PDTC C1140A6E697367650W11Diagnostic procedureEnd Of Si eDTC C1145, C1155, C1165, C1175A6E697367650

Seite 788

P82ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) Diagnostic procedureSTEP INSPECTION ACTION1 INSPECT WHEEL-SPEED SENSOR CIRCUIT FOR OPEN CIRCUIT• T

Seite 789

FRONT OIL SEAL B23BFront Oil Seal Installation Note1. Apply clean engine oil to the oil seal lip.2. Push the oil seal slightly in by hand.3. Tap the

Seite 790

ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) P83PEnd Of Si eDTC C1148, C1158, C1168, C1178, C1233, C1234, C1235, C1236A6E697367650W132 INSPECT WHE

Seite 791

P84ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) Diagnostic procedureSTEP INSPECTION ACTION1 VERIFY OTHER DTC HAS BEEN RECORDED• Have DTCs related

Seite 792 - SLIDING SUNROOF

ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) P85P2 VERIFY IF CURRENT CONCERNED INPUT SIGNAL STATUS IS INTERMITTENT OR CONSTANT• Turn ignition key

Seite 793

P86ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) End Of Si eDTC C1186, C1266A6E697367650W14Caution•••• When attaching the tester lead to the DSC HU

Seite 794

ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) P87PDiagnostic procedureEnd Of Si eDTC C1194, C1198, C1210, C1214, C1242, C1246, C1250, C1254, C1400,

Seite 795

P88ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) End Of Si eDTC C1280, C1730, C1951, C1952, C1959A6E697367650W17Caution•••• When attaching the test

Seite 796

ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) P89PDTC C1280, C1730, C1951, C1952, C1959 Combine sensorDETECTION CONDITION• C1280:  Yaw rate senso

Seite 797

P90ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) Diagnostic procedureSTEP INSPECTION ACTION1 INSPECT COMBINE SENSOR POWER SUPPLY CIRCUIT FOR OPEN C

Seite 798

ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) P91PEnd Of Si eDTC C1414A6E697367650W16Diagnostic procedureEnd Of Si eDTC C1507, C1508A6E697367650W20

Seite 799

P92ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) DTC C1510, C1511, C1512, C1513A6E697367650W21Diagnostic procedureEnd Of Si eDTC C1953, C1954A6E697

Seite 800 - DASHBOARD AND CONSOLE

B24FRONT OIL SEAL 2. Install the M6 x 1.0 bolt in by hand.3. Turn the crankshaft clockwise the crankshaft is in the No.1 cylinder TDC position.4. Hol

Seite 801

ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) P93PDTC C1955, C1956A6E697367650W19Caution•••• When attaching the tester lead to the DSC HU/CM connec

Seite 802

P94ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) Diagnostic procedureSTEP INSPECTION ACTION1 INSPECT STEERING ANGLE SENSOR POWER SUPPLY CIRCUIT FOR

Seite 803

ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) P95PEnd Of Si e3 INSPECT STEERING ANGLE SENSOR SIGNAL CIRCUIT FOR OPEN CIRCUIT• Inspect continuity be

Seite 804

P96ON-BOARD DIAGNOSTIC (DYNAMIC STABILITY CONTROL) DTC U2021A6E697367650W22Note• To warm up the engine completely, idle the engine and wait for more

Seite 805

TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) P97PSYSTEM WIRING DIAGRAMA6E699067650W01ABS (ABS/TCS).TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY

Seite 806

P98TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) DSC.A6E6920T0051 IG switch2 SUS 15A fuse3 ABS 60 A fuse4Meter5 ABS warning light6 Brake system

Seite 807

TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) P99PEnd Of Si eFOREWORDA6E699067650W02• Before performing the steps in Symptom Troubleshooting, p

Seite 808

P100TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) *1 : DTC U2021 for past malfunction is not recorded in the ABS/TCS HU/CM. DTC U2021 for prese

Seite 809

TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) P101PVehicle with DSC1. The ABS warning light and/or BRAKE system warning light and/or DSC indica

Seite 810

P102TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) (2) Malfunction in hydraulic system• Symptom in hydraulic system malfunction are similar to t

Seite 811

REAR OIL SEAL B25BREAR OIL SEAL REPLACEMENTA6E222211399W011. Remove the flywheel. (MTX) (See H11 CLUTCH UNIT REMOVAL/INSTALLATION)2. Remove the driv

Seite 812

TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) P103P4. Shake each connector or wire harness a bit vertically and horizontally while monitoring t

Seite 813

P104TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) SYMPTOM TROUBLESHOOTINGA6E699067650W04• Verify the symptoms, and perform troubleshooting acco

Seite 814 - HEADLINER

TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) P105PVehicle with ABS/TCSA6E6980W002

Seite 815

P106TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) Vehicle with DSCEnd Of Si eA6E6980W001

Seite 816

TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) P107PNO.1 ABS WARNING LIGHT, BRAKE SYSTEM WARNING LIGHT, TCS OFF LIGHT DO NOT ILLUMINATE WITH IGN

Seite 817 - FLOOR COVERING

P108TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) NO.2 NEITHER ABS WARNING LIGHT NOR BRAKE SYSTEM WARNING LIGHT ILLUMINATE WITH IGNITION SWITCH

Seite 818 - SEAT BELT

TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) P109PNO.3 ABS WARNING LIGHT DOES NOT ILLUMINATE WITH IGNITION SWITCH ONA6E699067650W07Diagnostic

Seite 819

P110TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) NO.5 TCS OFF LIGHT, TCS INDICATOR LIGHT DO NOT ILLUMINATE WITH IGNITION SWITCH ONA6E699067650

Seite 820

TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) P111P• When performing an asterisked (*) troubleshooting inspection, shake the wiring harness and

Seite 821

P112TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) 4 INSPECT PID/DATA IN ABS/TCS HU/CMInspect the following items using WDS or equivalent PID/DA

Seite 822

B26ENGINE ENGINE REMOVAL/INSTALLATIONA6E222401001W01Warning•••• Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage

Seite 823

TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) P113PEnd Of Si eNO.7 ABS WARNING LIGHT STAYS ON MORE THAN 4 SECONDS WITH IGNITION SWITCH ONA6E699

Seite 824 - A6E7752W017

P114TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) • When performing an asterisked (*) troubleshooting inspection, shake the wiring harness and

Seite 825 - A6E7752W027

TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) P115P• When performing an asterisked (*) troubleshooting inspection, shake the wiring harness and

Seite 826 - A6E7752W003

P116TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) NO.9 TCS OFF LIGHT STAYS ON MORE THAN 4 SECONDS WITH IGNITION SWITCH ONA6E699067650W13• When

Seite 827 - A6E7752W004

TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) P117PNO.10 TCS DOES NOT WORK CORRECTLYA6E699067650W14Diagnostic procedureEnd Of Si eNO.11 THERE I

Seite 828

P118TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) Diagnostic procedureEnd Of Si eSTEP INSPECTION ACTION1 CHECK FOR DTCS IN DSC HU/CM• Check the

Seite 829 - 2 Rear seat

TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) P119PNO.2 ANY OF THE FOLLOWING LIGHTS STAY ON: (ABS WARNING LIGHT, BRAKE SYSTEM WARNING LIGHT, DS

Seite 830

P120TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) NO.3 THERE IS A MALFUNCTION IN THE SYSTEM EVEN THOUGH ABS WARNING LIGHT, BRAKE SYSTEM WARNING

Seite 831 - A6E7752W015

TROUBLESHOOTING (ABS/TCS/DYNAMIC STABILITY CONTROL) P121PNO.5 DSC*2 OPERATES FREQUENTLY/DSC DOES NOT WORK CORRECTLY*2: DSC INDICATOR LIGHT GOES ON AN

Seite 832

R1RRSUSPENSIONLOCATION INDEX ...R-2FRONT SUSPENSION LOCATION INDEX...R-2REAR SUSPENSION LOCATION

Seite 833

ENGINE B27B.AME2213W0011 No.1 Engine mount rubber (See B28 No.1 Engine Mount Rubber Removal Note) (See B31 No.1 Engine Mount Rubber Installation No

Seite 834

R2LOCATION INDEX FRONT SUSPENSION LOCATION INDEXA6E740001015W01.End Of SieLOCATION INDEXA6E7414W0331 Front shock absorber and coil spring(See R9 FRO

Seite 835

LOCATION INDEX R3RREAR SUSPENSION LOCATION INDEXA6E740001016W01.End Of SieA6E7416W0161 Rear shock absorber(SeeR28 REAR SHOCK ABSORBER REMOVAL/INSTAL

Seite 836

R4GENERAL PROCEDURES , WHEEL ALIGNMENTPRECAUTION (SUSPENSION)A6E741001013W01Wheels and Tires Removal/Installation1. When a wheel is installed, tighte

Seite 837 - BODY SHELL

WHEEL ALIGNMENT R5RFRONT WHEEL ALIGNMENTA6E741201015W01Specification (Unloaded)*1NormalElevated*3*1: Engine coolant and engine oil are at specified l

Seite 838

R6WHEEL ALIGNMENT REAR WHEEL ALIGNMENTA6E741201016W01Specification (Unloaded)*1NormalElevated*3*1: Engine coolant and engine oil are at specified lev

Seite 839 - A6E778058000W03

WHEEL ALIGNMENT, WHEEL AND TIRE R7R2. Adjust the toe-in turning the adjusting link.SpecificationTotal Toe-in: 2±±±±4 mm {0.08±±±±0.16 in} Note• Toe c

Seite 840

R8WHEEL AND TIRE 6. If attaching 2 balance weights, position them so that each is on either side of the position indicated by the wheel balancer.Caut

Seite 841

FRONT SUSPENSION R9RFRONT SHOCK ABSORBER AND SPRING REMOVAL/INSTALLATIONA6E741404910W01Caution•••• Performing the following procedures without first

Seite 842

R10FRONT SUSPENSION Bolt (Front Shock Absorber Lower Side) Removal Note1. Support the knuckle with a jack to prevent from falling.Piston Rod Nut Remo

Seite 843

FRONT SUSPENSION R11R4. Compress the coil spring using the SSTs.5. Install the shock absorber so that the lower end of the coil spring is seated on t

Seite 844

B28ENGINE No.1 Engine Mount Rubber Removal Note1. Suspend the engine using the SSTs.2. Remove the through bolt A on the No.1 engine mount bracket sid

Seite 845

R12FRONT SUSPENSION Damper Fork Installation Note1. Align the gap of the damper fork with the projections of the damper.2. Tighten the bolt.End Of Si

Seite 846

FRONT SUSPENSION R13RFRONT UPPER ARM REMOVAL/INSTALLATIONA6E741434200W01Caution•••• Performing the following procedures without first removing the AB

Seite 847

R14FRONT SUSPENSION 2. Separate the ball joint from the knuckle using the SST.Bolt (Front Upper Arm) Removal Note1. Remove the nuts (3 locations) fro

Seite 848

FRONT SUSPENSION R15REnd Of Si eFRONT LOWER ARM (FRONT) REMOVAL/INSTALLATIONA6E741434300W011. Remove in the order indicated in the table.2. Install i

Seite 849

R16FRONT SUSPENSION Front Lower Arm (Front) Ball Joint Removal Note1. Separate the ball joint from the knuckle using the SSTs.Front Lower Arm (Front)

Seite 850

FRONT SUSPENSION R17R2. Press the bushing in to the marking using the SSTs.3. Verify that clearance distance AB is 8.75 mm10.75 mm {0.3445 in0.423

Seite 851

R18FRONT SUSPENSION 3. Verify that clearance distance AB is 12.75 mm14.75 mm {0.5020 in0.5807 in}.Clip Installation Note1. Wipe the grease off the

Seite 852

FRONT SUSPENSION R19RFRONT LOWER ARM (REAR) REMOVAL/INSTALLATIONA6E741434300W021. Remove the front crossmember component.(See R23 FRONT CROSSMEMBER

Seite 853 - BODY ELECTRICAL SYSTEM

R20FRONT SUSPENSION Front Lower Arm (Rear) Bushing Removal Note1. Press the bushing out using the SSTs.2. Remove the front lower arm (rear) from the

Seite 854

FRONT SUSPENSION R21RClip Installation Note1. Wipe the grease off the ball stud.2. Fill the inside of the new dust boot with grease.3. Install the bo

Seite 855

GI4HOW TO USE THIS MANUAL SYMBOLSA6E201000001W03• There are eight symbols indicating oil, grease, fluids, sealant, and SST or equivalent use. These s

Seite 856

ENGINE B29B2. Remove the SST.3. Secure the engine and the transaxle using a hoist.4. No.4 engine mount bracket and engine mount rubber together in on

Seite 857

R22FRONT SUSPENSION FRONT STABILIZER REMOVAL/INSTALLATION1. Remove the front crossmember component. (See R23 FRONT CROSSMEMBER REMOVAL/INSTALLATION.

Seite 858

FRONT SUSPENSION R23RSTABILIZER CONTROL LINK INSPECTIONA6E741434150W011. Remove the stabilizer control link from the vehicle.2. Inspect for bending a

Seite 859

R24FRONT SUSPENSION .A6E7414W1001 Nut (stabilizer control link)2 Front lower arm (front) ball joint(See R16 Front Lower Arm (Front) Ball Joint Remov

Seite 860

FRONT SUSPENSION R25RNo.1 Engine Mount Center Bolt Removal Note1. Suspend the engine using the SST.2. Remove the No.1 engine mount center bolt.Crossm

Seite 861

R26FRONT SUSPENSION Front Crossmember Bushing Installation Note1. Set the bushings as shown in the figure.2. Install the bushing onto the crossmember

Seite 862

FRONT SUSPENSION R27RTRANSVERSE MEMBER REMOVAL/INSTALLATIONA6E741434890W011. Remove in the order indicated in the table.2. Install in the reverse ord

Seite 863

R28REAR SUSPENSION REAR SHOCK ABSORBER REMOVAL/INSTALLATIONA6E741628700W01Caution•••• Performing the following procedures without first removing the

Seite 864

REAR SUSPENSION R29RREAR COIL SPRING REMOVAL/INSTALLATIONA6E741628011W011. Remove the rear auto leveling sensor.(See T32 REAR AUTO LEVELING SENSOR R

Seite 865

R30REAR SUSPENSION Bound Stopper (Body Side) Removal/Installation Note1. Remove or/and install the bound stopper (body side) using the extension bar.

Seite 866

REAR SUSPENSION R31RREAR UPPER ARM REMOVAL/INSTALLATIONA6E741628210W01Caution•••• Performing the following procedures without first removing the ABS

Seite 867

B30ENGINE 2. Tighten the No.3 engine joint bracket bolt and nut in the order shown.No.4 Engine Mount Bracket and No.4 Engine Mount Rubber Installatio

Seite 868

R32REAR SUSPENSION Bolt (Rear Shock Absorber Lower Side) Removal Note1. Support the trailing link with a jack.Bolt (Rear Upper Arm) Removal Note1. Lo

Seite 869

REAR SUSPENSION R33R3. Verify that clearance distance AB is 14.0 mm16.0 mm {0.56 in-0.62 in}.End Of SieREAR LATERAL LINK REMOVAL/INSTALLATIONA6E741

Seite 870

R34REAR SUSPENSION Bolt (Rear Shock Absorber Lower Side) Removal Note1. Support the trailing link with a jack.Caution•••• Removing the trailing link

Seite 871 - POWER SYSTEM

REAR SUSPENSION R35RSTABILIZER CONTROL LINK INSPECTIONA6E741634150W011. Remove the stabilizer control link from the vehicle.2. Inspect for bending an

Seite 872

R36REAR SUSPENSION .A6E7416W0181 ABS wheel-speed sensor2 Parking brake cable3 Calliper component(See R37 Caliper Component Removal Note)4Disc plate5

Seite 873

REAR SUSPENSION R37RCaliper Component Removal Note1. Suspend the caliper aside with cable.Bolt (Trailing Link Front Side) Removal Note1. Support the

Seite 874

R38REAR SUSPENSION .A6E7416W0201 ABS wheel-speed sensor2 Parking brake cable3 Caliper component(See R39 Caliper Component Removal Note)4Disc plate5

Seite 875

REAR SUSPENSION R39RCaliper Component Removal Note1. Remove the caliper, and suspend it aside with cable.Bolt (Trailing Link Front Side) Removal Note

Seite 876

R40REAR SUSPENSION Rear Crossmember Bushing Installation Note1. Set the bushings as shown in the figure.2. Tap the bushing onto the rear crossmember

Seite 877 - EXTERIOR LIGHTING SYSTEM

S1SSBODYLOCATION INDEX ... S-4EXTERIOR... S-4IN

Seite 878

ENGINE B31BNo.1 Engine Mount Bracket Installation Note1. Tighten No.1 engine mount bracket bolt A.Tightening torque: 93.1116.6 N·m {9.5011.88 kgf·

Seite 879

S2MOLDING ... S-55FRONT BELTLINE MOLDING REMOVAL ... S-55FRONT BELTLINE MOLDING INSTAL

Seite 880

S3SSEAT... S-105FRONT SEAT REMOVAL/INSTALLATION ... S-105FRONT SEAT DISASSEMBLY/ASS

Seite 881

S4LOCATION INDEX EXTERIORA6E770001086W01Front.LOCATION INDEXA6E7700W0011 Shroud panel(See S119 SHROUD PANEL REMOVAL/INSTALLATION)2 Radiator grille(S

Seite 882

LOCATION INDEX S5SRear.End Of SieA6E7700W0021 Rear spoiler(See S54 REAR SPOILER REMOVAL/INSTALLATION)2 Rear window glass(See S68 REAR WINDOW GLASS

Seite 883

S6LOCATION INDEX INTERIORA6E770001086W02Front.A6E7700W0031 A-pillar trim(See S87 A-PILLAR TRIM REMOVAL)(See S87 A-PILLAR TRIM INSTALLATION)2 Dashbo

Seite 884

LOCATION INDEX S7SRear.21 Recliner motor(See S116 RECLINER MOTOR INSPECTION)22 Power seat switch(See S115 POWER SEAT SWITCH INSPECTION)23 Seat warm

Seite 885

S8LOCATION INDEX End Of Sie11 Rear door trim(See S90 REAR DOOR TRIM REMOVAL/INSTALLATION)12 C-pillar trim(See S89 C-PILLAR TRIM REMOVAL/INSTALLATIO

Seite 886

LOCATION INDEX S9SDOORA6E770001086W03.End Of SieA6E7700WH011 Front door(See S15 FRONT DOOR REMOVAL/INSTALLATION)(See S16 DOOR ADJUSTMENT)2 Rear doo

Seite 887

S10BONNET BONNET REMOVAL/INSTALLATIONA6E771001084W01Warning•••• Removing the bonnet without supporting can be dangerous. The bonnet may fall and inju

Seite 888

BONNET S11S4. Verify that the gap between the bonnet and the body is within the specification.Clearancea: 2.54.5 mm {0.080.17 in}Height Adjustment1

Seite 889

B32VARIABLE VALVE TIMING VARIABLE VALVE TIMING ACTUATOR INSPECTIONA6E222500142W01L3Caution•••• Variable valve timing actuator can not be disassembled

Seite 890

S12FRONT FENDER PANEL FRONT FENDER PANEL REMOVAL/INSTALLATIONA6E771252110W011. Disconnect the negative battery cable.2. Remove the front side turn li

Seite 891

DOOR S13SFRONT DOOR STRUCTURAL VIEWA6E771458010W01.End Of SieDOORA6E7714W0011 Front door2 Front door hinge3 Checker 4 Front door latch and lock actua

Seite 892

S14DOOR REAR DOOR STRUCTURAL VIEWA6E771472010W01.End Of SieA6E7714W0021 Rear door2 Rear door hinge3 Checker 4 Rear door latch and lock actuator5 Rear

Seite 893

DOOR S15SFRONT DOOR REMOVAL/INSTALLATIONA6E771458010W021. Disconnect the negative battery cable.2. To remove the front door hinge, remove the front f

Seite 894

S16DOOR End Of SieDOOR ADJUSTMENTA6E771458010W031. Measure the gap and height between the front or rear door and the body.2. If not as specified, loo

Seite 895

DOOR S17S5. Remove the screws.6. Insert your hand in hole of the front door unit, and lift out the front door glass.7. Install in the reverse order o

Seite 896

S18DOOR FRONT DOOR UNIT REMOVAL/INSTALLATIONA6E771458971W011. Remove the front door glass.2. Remove the inner handle.3. Remove the front door speaker

Seite 897

DOOR S19S10. For power window system-equipped vehicles, remove the power window motor and power window regulator from the door unit. For manual windo

Seite 898

S20DOOR FRONT DOOR KEY CYLINDER REMOVAL/INSTALLATIONA6E771458310W031. Remove the front door unit.2. Remove the cover, then remove the bolt.3. For pro

Seite 899

DOOR S21SFRONT OUTER HANDLE REMOVAL/INSTALLATIONA6E771458410W011. Remove the front door glass.2. Detach the outer handle and front door latch rod.3.

Seite 900 - INTERIOR LIGHTING SYSTEM

VARIABLE VALVE TIMING, OIL CONTROL VALVE (OCV) B33BVariable Valve Timing Actuator Removal Note1. Set a wrench or equivalent tool at the hexagonal par

Seite 901

S22DOOR INNER HANDLE REMOVAL/INSTALLATIONA6E771458330W011. Remove the front door trim.2. Using a flathead screwdriver, press and hold the hook in the

Seite 902

POWER WINDOW SYSTEM S23SINITIAL SETTINGA6E771666350W01Note• A driver side window will not fully close automatically under following the conditions:

Seite 903

S24POWER WINDOW SYSTEM DOOR GLASS POSITION CHANGE PROCEDUREA6E771666350W03Note• After performing the following procedure, verify that the two-step do

Seite 904

POWER WINDOW SYSTEM S25SPOWER WINDOW SWITCH REMOVAL/INSTALLATIONA6E771666350W041. Disconnect the negative battery cable.2. Remove the front door trim

Seite 905

S26POWER WINDOW SYSTEM POWER WINDOW MAIN SWITCH INSPECTIONA6E771666350W05Drivers side1. Remove the driver-side front door trim.2. Connect the power

Seite 906

POWER WINDOW SYSTEM S27SExcept drivers side1. Turn the power-cut switch to UNLOCK.2. Inspect for continuity between the power window main switch ter

Seite 907

S28POWER WINDOW SYSTEM POWER WINDOW SUBSWITCH INSPECTIONA6E771666370W011. Inspect for continuity between the power window subswitch terminals.• If no

Seite 908 - WIPER AND WASHER

POWER WINDOW SYSTEM S29S7. Remove the power window regulator from the speaker installation hole.8. Install in the reverse order of removal.End Of Sie

Seite 909

S30POWER WINDOW SYSTEM, POWER DOOR LOCK SYSTEM Except Driver's Side1. Apply battery positive voltage to the power window motor terminals and ins

Seite 910

POWER DOOR LOCK SYSTEM S31SDoor Lock-link Switch1. Disconnect the front door lock actuator connector.2. Inspect for continuity between the door lock-

Seite 911

B34OIL CONTROL VALVE (OCV) Spool Valve Operation Inspection1. Disconnect the negative battery cable.2. Remove the oil control valve.3. Verify that th

Seite 912

S32POWER DOOR LOCK SYSTEM REAR DOOR LOCK ACTUATOR INSPECTIONA6E771872310W01Door Lock Actuator1. Disconnect the front door lock actuator connector.2.

Seite 913

POWER DOOR LOCK SYSTEM S33SLIFTGATE LOCK ACTUATOR INSPECTIONA6E771862310W011. Disconnect the liftgate lock actuator connector.2. Apply battery positi

Seite 914

S34POWER DOOR LOCK SYSTEM DOOR LOCK TIMER UNIT INSPECTIONA6E771867830W021. Measure the voltage at the door lock timer unit terminals (other than ter

Seite 915

POWER DOOR LOCK SYSTEM S35S*1: Vehicles with double locking system*2: Vehicles with theft-deterrent system2D - - - - -2E - - - - -2FKey reminder swit

Seite 916

S36POWER DOOR LOCK SYSTEM End Of SieDOOR LOCK TIMER UNIT ID CODE CHANGEA6E771801097W01Note• When programming the ID code into a door lock timer unit,

Seite 917

POWER DOOR LOCK SYSTEM S37STRANSMITTER BATTERY REPLACEMENTA6E771800110W011. Insert a small screwdriver into the slot and gently pry open the transmit

Seite 918

S38POWER DOOR LOCK SYSTEM TRANSMITTER BATTERY INSPECTIONA6E771800110W02Caution•••• Since the battery voltage does not drop fully if the button is pus

Seite 919

TRUNK LID S39STRUNK LID REMOVAL/INSTALLATIONA6E772052610W01Warning•••• Removing the stay damper without supporting the trunk lid can be dangerous. Th

Seite 920

S40TRUNK LID 6. Remove the nuts, then remove the trunk lid.7. Remove the bolts, then remove the trunk lid hinge.8. Install in the reverse order of re

Seite 921

TRUNK LID S41STRUNK LID ADJUSTMENTA6E772052610W031. Measure the gap and height between the front door and the body.2. If not as specified, loosen the

Seite 922

D1DDLUBRICATION SYSTEMLOCATION INDEX ...D-2LOCATION INDEX...

Seite 923

S42LIFTGATE LIFTGATE REMOVAL/INSTALLATIONA6E772262010W01Warning•••• Removing the stay damper without supporting the liftgate can be dangerous. The li

Seite 924 - WARNING AND INDICATOR SYSTEM

LIFTGATE S43S9. To remove the stay damper, remove the bolt B.10. Install in the reverse order of removal.End Of SieA6E7722W001

Seite 925

S44LIFTGATE LIFTGATE DISASSEMBLY/ASSEMBLYA6E772262010W021. Disconnect the negative battery cable.2. Remove the liftgate lower trim.3. To remove the l

Seite 926

LIFTGATE S45SLIFTGATE ADJUSTMENTA6E772262010W031. Measure the gap and height between the liftgate and the body.2. If not as specified, loosen the lif

Seite 927

S46FUEL-FILLER LID AND OPENER FUEL-FILLER LID AND OPENER REMOVAL/INSTALLATIONA6E772456890W011. To remove the fuel-filler lid opener, remove the left

Seite 928

BUMPER S47SFRONT BUMPER REMOVAL/INSTALLATIONA6E772650031W011. Disconnect the negative battery cable.2. Remove in the order indicated in the table.3.

Seite 929

S48BUMPER Front Bumper Installation Note1. Spread the front bumper ends (wheel arches) apart.2. Attach the front bumper to the body.3. Press the fron

Seite 930

BUMPER S49SREAR BUMPER REMOVAL/INSTALLATIONA6E772650221W011. Disconnect the negative battery cable.2. Remove the rear combination light.3. Remove in

Seite 931

S50BUMPER, EXTERIOR ATTACHMENT Refractor Removal Note1. Lift the refractor up in the direction of the arrow, then unhook it from the rear bumper.End

Seite 932

EXTERIOR ATTACHMENT S51SFRONT FLAP REMOVAL/INSTALLATIONA6E772851840W011. Remove the screws and fastner.2. Remove the front flap.3. Install in the rev

Seite 933

D2LOCATION INDEX LOCATION INDEXA6E330001002W01.End Of SieLOCATION INDEXAME3300W0011 Oil filter (See D6 OIL FILTER REPLACEMENT)2Oil cooler (LF and L3

Seite 934

S52EXTERIOR ATTACHMENT REAR DOOR GARNISH INSTALLATIONA6E772850030W02Note• Double-sided adhesive tape has already been attached to the new rear door g

Seite 935

EXTERIOR ATTACHMENT S53SSIDE PROTECTOR INSTALLATIONA6E772850680W021. Remove the adhesive remaining on the side protector (if it will be reused) and t

Seite 936

S54EXTERIOR ATTACHMENT REAR FINISHER REMOVAL/INSTALLATIONA6E772850850W011. Remove the trunk lid trim (4SD).2. Remove the liftgate lower trim (5HB).3.

Seite 937 - THEFT-DETERRENT SYSTEM

MOLDING S55SFRONT BELTLINE MOLDING REMOVALA6E773050640W01Note• When removing the front beltline molding, the clip may be damaged. If the clip is dama

Seite 938

S56MOLDING REAR BELTLINE MOLDING REMOVALA6E773050660W01Note• When removing the rear beltline molding, the clip may be damaged. If the clip is damaged

Seite 939

MOLDING S57SROOF MOLDING REMOVALA6E773050620W011. Detach the clips which secure A and B sections of roof molding, using a screwdriver or equivalent t

Seite 940

S58OUTSIDE MIRROR POWER OUTSIDE MIRROR REMOVAL/INSTALLATIONA6E773269110W011. Disconnect the negative battery cable.2. Remove the inner garnish.3. Rem

Seite 941

OUTSIDE MIRROR S59SCover Disassembly Note1. Pull off the mirror holder tab with a screwdriver and press the mirror cover tab downward.Outside Mirror

Seite 942 - IMMOBILIZER SYSTEM

S60OUTSIDE MIRROR POWER OUTSIDE MIRROR SWITCH REMOVAL/INSTALLATIONA6E773266600W011. Disconnect the negative battery cable.2. Remove the front door tr

Seite 943

REARVIEW MIRROR S61SREARVIEW MIRROR REMOVALA6E773469220W011. Insert a screwdriver between the mirror and the base.2. Push the base pin down to remove

Seite 944

OIL PRESSURE INSPECTION D3DOIL PRESSURE INSPECTIONA6E331001003W01Warning•••• Continuous exposure to USED engine oil has caused skin cancer in laborat

Seite 945 - AUDIO AND NAVIGATION SYSTEM

S62REARVIEW MIRROR BASE INSTALLATIONA6E773469240W021. Cut away all of the original sealant using a razor.2. Clean and degrease the ceramic coating on

Seite 946

REAR WINDOW DEFROSTER S63SFILAMENT REPAIRA6E773663930W011. Use isopropyl alcohol to clean around the damaged section of the filament.2. Attach tape a

Seite 947

S64WINDOW GLASS WINDSHIELD REMOVALA6E773863900W011. Remove the rearview mirror.2. Remove the cowl grille.3. Remove the headliner.4. Apply protective

Seite 948

WINDOW GLASS S65S2. Pass the SST (piano wire) through the hole.Warning•••• Using a SST (piano wire) with bare hands can cause injury. Always wear glo

Seite 949

S66WINDOW GLASS 4. If installing reused glass, install pins at the ceramic void on the upper part of the windshield.5. If installing reused glass, al

Seite 950

WINDOW GLASS S67S9. Verify that the gap of the A pillar part as shown the figure.10. Keeping the measurement of the molding lip gap within specificat

Seite 951

S68WINDOW GLASS REAR WINDOW GLASS REMOVALA6E773863931W011. For the 4SD, remove the following parts:(1) Remove the headliner.(2) Remove the rear packa

Seite 952

WINDOW GLASS S69SReusing GlassNote• Before removing the rear window glass from the body, mark the position of the glass by affixing tape to the glass

Seite 953

S70WINDOW GLASS 4. Working with another person, saw through the sealant around the edge of the glass.5. Remove the rear window glass.6. Remove the pi

Seite 954

WINDOW GLASS S71S5. Use only glass primer on the glass, and body primer on the body and the molding. Allow it to dry for approximately 30 minutes.Cau

Seite 955

D4ENGINE OIL ENGINE OIL INSPECTIONA6E331214001W011. Position the vehicle on level ground.2. Warm up the engine to normal operating temperature.3. Sto

Seite 956

S72WINDOW GLASS 6. Apply urethane to the area of the glass surface as shown in the figure.7. Set the position of the front windshield glass and inser

Seite 957

WINDOW GLASS S73S9. Keeping the measurement of the molding lip gap within specification, press completely along the perimeter of the glass.10. For t

Seite 958

S74SLIDING SUNROOF DEFLECTOR REMOVAL/INSTALLATIONA6E774069880W011. Fully open the glass panel.2. Remove the headliner.3. Remove the screws.4. Disenga

Seite 959

SLIDING SUNROOF S75SEnd Of SieGLASS PANEL ADJUSTMENTA6E774069810W021. Fully close the glass panel.2. Measure the gap and height between the glass pan

Seite 960

S76SLIDING SUNROOF End Of SieREAR DRAIN HOSE REMOVALA6E774069922W011. Remove the headliner.2. Remove the trunk side trim. (4SD)3. Remove the trunk si

Seite 961

SLIDING SUNROOF S77S6. Remove the bolt B and nuts, and then remove the sunroof unit.7. Install in the reverse order of removal.8. Adjust the glass pa

Seite 962 - CRUISE CONTROL SYSTEM

S78SLIDING SUNROOF Slider Disassembly Note1. Remove the screw.2. Slide the slider rearward, and remove it from the sunroof frame.Guide Disassembly No

Seite 963

SLIDING SUNROOF S79SSUNROOF MOTOR REMOVALA6E774069870W011. Disconnect the negative battery cable.2. Remove the headliner.3. Disconnect the connector.

Seite 964

S80SLIDING SUNROOF Limit Switch1. Remove the headliner. (See S96 HEADLINER REMOVAL/INSTALLATION.)2. Verify the glass panel position.3. Disconnect th

Seite 965

SLIDING SUNROOF S81SEnd Of SieSUNROOF SWITCH REMOVAL/INSTALLATIONA6E774066560W01Note• The sunroof switch is together with the map light.1. Disconnect

Seite 966

HOW TO USE THIS MANUAL GI5GITROUBLESHOOTING PROCEDUREA6E201000001W05Basic flow of troubleshootingDTC troubleshooting flow (on-board diagnostic)• Diag

Seite 967

ENGINE OIL D5DRecommended engine oil7. Refit the oil filler cap.8. Run the engine and inspect for oil leakage.9. Inspect the oil level.• If necessary

Seite 968

S82DASHBOARD AND CONSOLE DASHBOARD REMOVAL/INSTALLATIONA6E774255100W011. Disconnect the negative battery cable.2. Remove the glove compartment.3. Rem

Seite 969 - AIR BAG SYSTEM

DASHBOARD AND CONSOLE S83SDASHBOARD DISASSEMBLY/ASSEMBLYA6E774255100W021. Remove the passenger-side air bag module.2. Remove the ventilator grilles.3

Seite 970

S84DASHBOARD AND CONSOLE COLUMN COVER REMOVAL/INSTALLATIONA6E774260200W011. Detach the fit of the upper column cover from the meter hood rubber.2. Re

Seite 971

DASHBOARD AND CONSOLE S85SCENTER BOX REMOVAL/INSTALLATIONA6E774264030W011. Disconnect the negative battery cable.2. Remove the center panel module.3.

Seite 972

S86DASHBOARD AND CONSOLE CONSOLE REMOVAL/INSTALLATIONA6E774264270W011. For MT vehicle, remove the shift lever knob.2. Remove the cup holder panel usi

Seite 973

TRIM S87SA-PILLAR TRIM REMOVALA6E774468160W011. Turn the seaming welt over.2. Disengage clips A using a fastener remover.3. Pull the A-pillar trim, t

Seite 974

S88TRIM B-PILLAR LOWER TRIM REMOVAL/INSTALLATIONA6E774468220W011. Remove the front scuff plate.2. Remove the rear scuff plate.3. Pull the area marked

Seite 975

TRIM S89SFRONT SCUFF PLATE REMOVAL/INSTALLATIONA6E774468710W011. Pull the front scuff plate upward, then disengage clips B, pins C, D and hooks E fro

Seite 976

S90TRIM FRONT DOOR TRIM REMOVAL/INSTALLATIONA6E774468420W011. Disconnect the negative battery cable.2. Open the cap using a small screwdriver, then r

Seite 977

TRIM S91S7. Pull the rear door trim upward, then disengage hooks B from the rear door.8. Disconnect the power window subswitch connector if equipped.

Seite 978

D6OIL FILTER OIL FILTER REPLACEMENTA6E331414300W01For Europe (LF and L3 engine models)Caution•••• To avoid damage to the oil filter, use only specifi

Seite 979

S92TRIM REAR PACKAGE TRIM REMOVAL/INSTALLATIONA6E774468320W011. Remove the high-mount brake light.2. Fold the rear seat back.3. Remove the fasteners.

Seite 980

TRIM S93STRUNK SIDE UPPER TRIM REMOVAL/INSTALLATIONA6E774468860W021. Disconnect the negative battery cable. (LH only)2. Remove the tire house trim.3.

Seite 981

S94TRIM 5HB1. Pull the trunk end trim upward, then disengage clips A, pins B, and hooks.2. Remove the trunk end trim.3. Install in the reverse order

Seite 982

TRIM S95S3. Pull the liftgate side trim toward you, then disengage clips A, pin B and the strap hanger from the body and pin B, hook C, D from the li

Seite 983

S96HEADLINER HEADLINER REMOVAL/INSTALLATIONA6E774668030W011. Disconnect the negative battery cable.2. Turn the seaming welt and weatherstrip over.3.

Seite 984

HEADLINER S97SSHOCK ABSORBING PAD REMOVAL/INSTALLATIONA6E774668H10W011. Remove the headliner.2. Remove the fastener, then remove the shock absorbing

Seite 985

S98HEADLINER SUNVISOR REMOVAL/INSTALLATIONA6E774669270W011. Remove the screws, then the sunvisor.2. Disengage the center adapter (sunvisor stopper) f

Seite 986

FLOOR COVERING S99SFRONT FLOOR COVERING REMOVAL/INSTALLATIONA6E774868670W011. Disconnect the negative battery cable.2. Remove the front seats. (See S

Seite 987

S100SEAT BELT FRONT SEAT BELT REMOVAL/INSTALLATIONA6E775057630W01Warning•••• Handling the front seat belt (pre-tensioner seat belt) improperly can ac

Seite 988

SEAT BELT S101SREAR SIDE SEAT BELT REMOVAL/INSTALLATIONA6E775057730W01Caution•••• The ELR has a spring that will unwind if the retractor's cover

Seite 989

OIL COOLER D7DOIL COOLER REMOVAL/INSTALLATIONA6E331819900W01LF, L31. Remove the under cover.2. Drain the engine coolant. (See E3 ENGINE COOLANT REPL

Seite 990

S102SEAT BELT 5HB1. Remove the rear scuff plate.2. Remove the tire house trim.3. Remove the trunk side upper trim.4. Remove the C-pillar trims.5. Rem

Seite 991

SEAT BELT S103SSEAT BELT INSPECTIONA6E775057000W01Belt1. Confirm that the seat belt is installed correctly.2. Inspect the seat belt for damage and de

Seite 992

S104SEAT BELT BUCKLE SWITCH INSPECTIONA6E775057620W02Driver's Seat1. Disconnect the negative battery cable.2. Disconnect the buckle switch conne

Seite 993 - A6E8162W001

SEAT S105SFRONT SEAT REMOVAL/INSTALLATIONA6E775257100W01Warning•••• Handling the front seat (side air bag) improperly can accidentally deploy the sid

Seite 994

S106SEAT FRONT SEAT DISASSEMBLY/ASSEMBLYA6E775257100W02Warning•••• Handling the front seat (side air bag) improperly can accidentally deploy the side

Seite 995

SEAT S107SDriver's Seat (Power Seat).A6E7752W0271 Headrest2 Lumber support lever(See S109 Lumber support lever disassembly note.)3 Slider and l

Seite 996 - DTC U0073, U1900, U2516

S108SEAT Passenger's SeatWarning•••• Do not disassemble the seat cushion. Doing so will necessitate reassembly which may damage or press the occ

Seite 997

SEAT S109SLumber support lever disassembly note1. Remove the pin from the lumber support lever installation part with rag.Recliner dial disassembly n

Seite 998

S110SEAT End Of SieREAR SEAT REMOVAL/INSTALLATIONA6E775257200W014SD1. Remove in the order indicated in the table.2. Install in the reverse order of r

Seite 999

SEAT S111S5HB1. Remove in the order indicated in the table.2. Install in the reverse order of removal..Remote wire removal note1. Turn over the trunk

Seite 1000 - End Of Sie

D8OIL PAN OIL PAN REMOVAL/INSTALLATIONA6E332010040W01Warning•••• Hot engine and engine oil can cause severe burns. Turn off the engine and wait until

Seite 1001 - DTC B2390

S112SEAT Rear seat removal note1. Remove the front hinge installation bolts.2. Lift the rear seat cushion, then remove the rear hinge installation bo

Seite 1002

SEAT S113S5HB1. Disassemble in the order indicated in the table.2. Assemble in the reverse order of disassembly..9 Armrest pad10 Pole guide11 Seat ba

Seite 1003 - DTC B2607

S114SEAT End Of SieREMOTE HANDLE LEVER REMOVAL/INSTALLATIONA6E775200166W014SD1. To remove the remote wire, remove the trunk side trim.2. Remove in th

Seite 1004

SEAT S115SSEAT BACK STRIKER REMOVAL/INSTALLATIONA6E775262361W011. Remove the tire house trim.2. Remove the trunk side upper trim and trunk side lower

Seite 1005 - DTC B2615

S116SEAT End Of SieFRONT TILT MOTOR INSPECTIONA6E775288650W011. Disconnect the front tilt motor connector.2. Inspect the front tilt motor operation w

Seite 1006

SEAT S117SSEAT WARMER SWITCH REMOVAL/INSTALLATIONA6E775259000W011. Disconnect the negative battery cable.2. Remove the brake boots panel. (See S86 C

Seite 1007 - DTC B2616

S118SEAT SEAT WARMER UNIT INSPECTIONA6E775259000W031. Remove the front seat. (See S105 FRONT SEAT REMOVAL/INSTALLATION.)2. Remove the seat cushion t

Seite 1008

BODY SHELL S119SSHROUD PANEL REMOVAL/INSTALLATIONA6E775453140W011. Remove the bonnet. (See S10 BONNET REMOVAL/INSTALLATION.)2. Remove the front bump

Seite 1009 - A6E816467000W09

S120TROUBLESHOOTING [POWER WINDOW SYSTEM] INTERMITTENT CONCERN TROUBLESHOOTINGA6E778058000W01Vibration Method• If malfunction occurs or becomes worse

Seite 1010

TROUBLESHOOTING [POWER WINDOW SYSTEM] S121SBASIC POWER WINDOW SYSTEM INSPECTIONA6E778058000W03Manual Mode Function InspectionAutomatic Mode Function

Seite 1011

OIL PAN D9DOil Pan Installation Note1. Use a square ruler to unite the oil pan and the cylinder block junction side on the engine front cover side.2

Seite 1012

S122TROUBLESHOOTING [POWER WINDOW SYSTEM] Automatic Window Return Function InspectionIG OFF Timer Function InspectionSTEP INSPECTION ACTION1 • Turn i

Seite 1013

TROUBLESHOOTING [POWER WINDOW SYSTEM] S123STwo-step Down Function Inspection• The distance the door glass opens can be changed using the two-step dow

Seite 1014

S124TROUBLESHOOTING [POWER WINDOW SYSTEM] Diagnostic procedureSTEP INSPECTION ACTION1 INSPECT WHETHER POWER WINDOW MAIN SWITCH ENTERS FAIL-SAFE MODE

Seite 1015

TROUBLESHOOTING [POWER WINDOW SYSTEM] S125SEnd Of Sie7 VERIFY WHETHER MALFUNCTION IS IN POWER WINDOW MAIN SWITCH OR ELSEWHERE• Turn ignition switch t

Seite 1016

S126TROUBLESHOOTING [POWER WINDOW SYSTEM] NO. 2 DRIVER-SIDE FRONT WINDOW DOES NOT REVERSE, EVEN WHEN ENCOUNTERING A FOREIGN OBJECT IN ITS PATHA6E7780

Seite 1017 - ON-BOARD DIAGNOSTIC [AUDIO]

TROUBLESHOOTING [POWER WINDOW SYSTEM] S127SNO. 3 DRIVER-SIDE FRONT WINDOW REVERSES EVEN THOUGH THE GLASS DOES NOT ENCOUNTER A FOREIGN OBJECT WHILE IT

Seite 1018

S128TROUBLESHOOTING [KEYLESS ENTRY SYSTEM] FOREWORDA6E778269000W01• Go to troubleshooting after identifying the specific malfunction by doing a keyle

Seite 1019

TROUBLESHOOTING [KEYLESS ENTRY SYSTEM] S129SKEYLESS ENTRY SYSTEM CHECK SHEETA6E778269000W02• Use the sheet below as a customer interview sheet when a

Seite 1020

S130TROUBLESHOOTING [KEYLESS ENTRY SYSTEM] End Of SieON-BOARD DIAGNOSTIC FUNCTIONA6E778269000W04End Of Sie3 • Did customer use keyless entry system i

Seite 1021

TROUBLESHOOTING [KEYLESS ENTRY SYSTEM] S131STROUBLESHOOTING INDEXA6E778269000W05End Of SieNO. 1 ONE OR MORE ON-BOARD DIAGNOSTIC FUNCTIONS INOPERATIVE

Seite 1022

D10OIL PUMP OIL PUMP REMOVAL/INSTALLATIONA6E332214100W011. Disconnect the negative battery cable.2. Drain the engine oil. (See D4 ENGINE OIL REPLACE

Seite 1023

S132TROUBLESHOOTING [KEYLESS ENTRY SYSTEM] End Of SieNO. 2 ALL ON-BOARD DIAGNOSTIC FUNCTIONS INOPERATIVEA6E778269000W07• When performing an asteriske

Seite 1024

TROUBLESHOOTING [KEYLESS ENTRY SYSTEM] S133SEnd Of SieNO. 3 TRANSMITTER ID CODE CANNOT BE REPROGRAMMEDA6E778269000W08Diagnostic procedure*4 CHECK TO

Seite 1025

S134TROUBLESHOOTING [KEYLESS ENTRY SYSTEM] End Of Sie3 INSPECT TRANSMITTER BATTERY• Inspect transmitter battery.• Is battery voltage normal?Yes Go to

Seite 1026

T1TTBODY ELECTRICAL SYSTEMLOCATION INDEX ... T-5POWER SYSTEM...

Seite 1027

T2 PANEL LIGHT CONTROL SWITCH INSPECTION ... T-54WIPER AND WASHER...

Seite 1028

T3TTNOISE FILTER REMOVAL/INSTALLATION... T-104NOISE FILTER INSPECTION ... T-105CONDENSER REMOVAL/INSTAL

Seite 1029

T4 DTC 35... T-183DTC 37... T-184

Seite 1030

LOCATION INDEX T5TPOWER SYSTEMA6E810001072W01.LOCATION INDEXA6E8110W1241 Main fuse(See T19 MAIN FUSE REMOVAL/INSTALLATION)2 Fuse block(See T20 FUSE

Seite 1031

T6LOCATION INDEX End Of Si eEXTERIOR LIGHTING SYSTEMA6E810001052W01.8 Cooling fan relay No.3(See T24 RELAY INSPECTION)9 Stater relay(See T24 RELAY

Seite 1032

LOCATION INDEX T7T.1 Front combination light(See T25 DISCHARGE HEADLIGHT SERVICE WARNINGS)(See T26 FRONT COMBINATION LIGHT REMOVAL/INSTALLATION)(Se

Seite 1033

OIL PUMP D11DOil Pump Sprocket Removal / Installation Note1. Install the SST to the oil pump sprocket to stop the oil pump from turn in.End Of SieAME

Seite 1034 - Diagnostic procedure

T8LOCATION INDEX .End Of Sie6Flasher unit(See T44 FLASHER UNIT REMOVAL/INSTALLATION)(See T44 FLASHER UNIT INSPECTION)7 Running light unit(See T45

Seite 1035

LOCATION INDEX T9TINTERIOR LIGHTING SYSTEMA6E810001052W02.A6E8114W1301 Front map light(See T48 FRONT MAP LIGHT REMOVAL/INSTALLATION)(See T48 FRONT

Seite 1036

T10LOCATION INDEX End Of Si eWIPER AND WASHER SYSTEMA6E810001052W03.A6E8116T1011 Windshield wiper arm and blade(See T57 WINDSHIELD WIPER ARM AND BLA

Seite 1037

LOCATION INDEX T11TEnd Of Sie6 Rear washer motor (5HB)(See T61 REAR WASHER MOTOR REMOVAL/INSTALLATION)(See T61 REAR WASHER MOTOR INSPECTION)7 Washe

Seite 1038

T12LOCATION INDEX WARNING AND INDICATOR SYSTEMA6E810001067W01.End Of SieA6E8118W0121 Instrument cluster(See T72 INSTRUMENT CLUSTER REMOVAL/INSTALLAT

Seite 1039

LOCATION INDEX T13TTHEFT-DETERRENT SYSTEMA6E810050000W01.End Of SieA6E8120W0071 Theft-deterrent control module(See T86 THEFT-DETERRENT CONTROL MODUL

Seite 1040

T14LOCATION INDEX IMMOBILIZER SYSTEMA6E810067000W01.End Of SieA6E8122W0041Coil(See T90 COIL REMOVAL/INSTALLATION)2 Key (transponder)(See T90 IMMOBI

Seite 1041 - A6E817401046W01

LOCATION INDEX T15TAUDIO AND NAVIGATION SYSTEMA6E810001066W01Audio System.A6E8124W0441 Audio unit(See T93 ANTI-THEFT SYSTEM)(See T96 CENTER PANEL M

Seite 1042 - A6E8174W013

T16LOCATION INDEX Car-navigation System.End Of SieA6E8124W0451 Car-navigation unit(See T98 CAR-NAVIGATION UNIT REMOVAL/INSTALLATION)2 Car-navigation

Seite 1043

LOCATION INDEX T17TCRUISE CONTROL SYSTEMA6E810001011W01.End Of SieA6E8128W0171 Cruise actuator(See T110 CRUISE ACTUATOR REMOVAL/INSTALLATION)(See T

Seite 1044 - A6E817401046W02

E1EECOOLING SYSTEMLOCATION INDEX ...E-2 LOCATION INDEX... E-

Seite 1045

T18LOCATION INDEX AIR BAG SYSTEMA6E810001046W01.End Of SieA6E8130W0491 Driver-side air bag module(See T120 DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTAL

Seite 1046

POWER SYSTEM T19TFUSE SERVICE CAUTIONA6E811066000W01Caution•••• Determine and correct the cause of the burnt fuse before replacing it with the specif

Seite 1047

T20POWER SYSTEM FUSE BLOCK REMOVAL/INSTALLATIONA6E811066730W011. Disconnect the negative battery cable.2. Remove the left-side front side trim. (See

Seite 1048

POWER SYSTEM T21TKEY REMINDER SWITCH REMOVAL/INSTALLATIONA6E811066152W011. Disconnect the negative battery cable.2. Remove the column cover.3. Discon

Seite 1049

T22POWER SYSTEM Socket Removal Note1. Insert a tape-wrapped screwdriver into the socket hole, then press against the ring protrusion to lift the sock

Seite 1050

POWER SYSTEM T23TRELAY LOCATIONA6E811067730W01.End Of SieA6E8110T1021 Cooling fan relay No.22Horn relay3 Cooling fan relay No.34 Stater relay5 Coolin

Seite 1051

T24POWER SYSTEM RELAY INSPECTIONA6E811067730W02Relay TypeFour-terminalType A1. Remove the relay.2. Inspect for continuity between the relay terminals

Seite 1052 - DTC B1871

POWER SYSTEM, EXTERIOR LIGHTING SYSTEM T25TType C1. Remove the relay.2. Inspect for continuity between the relay terminals using an ohmmeter.• If not

Seite 1053

T26EXTERIOR LIGHTING SYSTEM FRONT COMBINATION LIGHT REMOVAL/INSTALLATIONA6E811251060W02Caution•••• Incorrect servicing of the discharge headlights co

Seite 1054 - Past malfunction diagnosis:

EXTERIOR LIGHTING SYSTEM T27T6. Set the headlights 3 m {10 ft} from the wall.7. While adjusting one headlight, mask the other.8. Start the engine to

Seite 1055

E2LOCATION INDEX LOCATION INDEXA6E360001002W01.End Of SieLOCATION INDEXAME3602N0011 Radiator(See E6 RADIATOR REMOVAL/INSTALLATION)2 Radiator cap(Se

Seite 1056

T28EXTERIOR LIGHTING SYSTEM 5. Set the headlights 3 m {10 ft} from the wall.6. While adjusting one headlight, mask the other.7. Start the engine to c

Seite 1057 - DTC B1884, B1890

EXTERIOR LIGHTING SYSTEM T29TDischarge typeCaution•••• Incorrect servicing of the discharge headlights could result in electrical shock. Before servi

Seite 1058

T30EXTERIOR LIGHTING SYSTEM DISCHARGE HEADLIGHT CONTROL UNIT REMOVAL/INSTALLATIONA6E811251030W03Caution•••• Incorrect servicing of the discharge head

Seite 1059

EXTERIOR LIGHTING SYSTEM T31THEADLIGHT ZEROSETA6E811251030W05Note• When the configuration is not set for the auto leveling control unit, headlight ze

Seite 1060

T32EXTERIOR LIGHTING SYSTEM FRONT AUTO LEVELING SENSOR REMOVAL/INSTALLATIONA6E811251030W061. Disconnect the negative battery cable.2. Jack up the veh

Seite 1061

EXTERIOR LIGHTING SYSTEM T33TPARKING LIGHT BULB REMOVAL/INSTALLATIONA6E811251040W011. Disconnect the negative battery cable.2. Remove in the order in

Seite 1062

T34EXTERIOR LIGHTING SYSTEM FRONT FOG LIGHT AIMINGA6E811251680W011. Adjust the tire air pressure to the specification.2. Position the unloaded vehicl

Seite 1063

EXTERIOR LIGHTING SYSTEM T35TREAR COMBINATION LIGHT REMOVAL/INSTALLATIONA6E811251150W011. Disconnect the negative battery cable.2. Remove the trunk s

Seite 1064

T36EXTERIOR LIGHTING SYSTEM 2. Pleace the bracket in the proper position as shown in the figure and press it to the trunk lid (liftgate) to attach.En

Seite 1065

EXTERIOR LIGHTING SYSTEM T37THigh-mount brake light removal note1. Tie a string to the end of the connector of the high-mount brake light beforehand

Seite 1066

COOLING SYSTEM SERVICE WARNINGS , ENGINE COOLANTE3ECOOLING SYSTEM SERVICE WARNINGSA6E361001004W01Warning•••• Never remove the radiator cap or loosen

Seite 1067

T38EXTERIOR LIGHTING SYSTEM 6. Remove in the order indicated in the table.7. Install in the reverse order of removal.End Of SieCOMBINATION SWITCH DIS

Seite 1068

EXTERIOR LIGHTING SYSTEM T39TSTEERING ANGLE SENSOR INSPECTIONA6E811266120W03With DSC1. Remove the column cover. (See S84 COLUMN COVER REMOVAL/INSTAL

Seite 1069

T40EXTERIOR LIGHTING SYSTEM LIGHT SWITCH INSPECTIONA6E811266121W02Light switch LH side1. Remove the light switch. (See T39 LIGHT SWITCH REMOVAL/INST

Seite 1070

EXTERIOR LIGHTING SYSTEM T41TLight switch RH side1. Remove the light switch. (See T39 LIGHT SWITCH REMOVAL/INSTALLATION)2. Inspect for continuity be

Seite 1071

T42EXTERIOR LIGHTING SYSTEM FRONT AND REAR FOG LIGHT SWITCH INSPECTIONA6E811266402W01Light switch LH side1. Remove the light switch. (See T39 LIGHT

Seite 1072 - DTC B2444, U2017

EXTERIOR LIGHTING SYSTEM T43THEADLIGHT LEVELING SWITCH REMOVAL/INSTALLATIONA6E811251030W081. Disconnect the negative battery cable.2. Remove in the o

Seite 1073

T44EXTERIOR LIGHTING SYSTEM BACK-UP LIGHT SWITCH INSPECTIONA6E811217640W021. Disconnect the back-up light switch connector.2. Inspect for continuity

Seite 1074 - DTC B2445, U2018

EXTERIOR LIGHTING SYSTEM T45TTerminal Voltage List (Reference)End Of SieRUNNING LIGHT UNIT REMOVAL/INSTALLATIONA6E811266731W011. Disconnect the negat

Seite 1075

T46EXTERIOR LIGHTING SYSTEM RUNNING LIGHT UNIT INSPECTIONA6E811266731W021. Connect the connector to the running light unit.2. Connect the negative ba

Seite 1076

EXTERIOR LIGHTING SYSTEM T47TEnd Of SieHFront fog light on/offFront and rear fog light switchFront and rear fog light switch at OFF position: inspect

Seite 1077

GI6HOW TO USE THIS MANUAL Procedures for UseUsing the basic inspection (section K)• Perform the basic inspection procedure before symptom troubleshoo

Seite 1078

E4ENGINE COOLANT 9. Start the engine and let it idle until the cooling fan operates.10. After engine warms up, perform the following steps.(1) Run th

Seite 1079

T48INTERIOR LIGHTING SYSTEM FRONT MAP LIGHT REMOVAL/INSTALLATIONA6E811451310W011. Disconnect the negative battery cable.2. Remove in the order indica

Seite 1080

INTERIOR LIGHTING SYSTEM T49TREAR MAP LIGHT REMOVAL/INSTALLATIONA6E811451311W011. Disconnect the negative battery cable.2. Remove in the order indica

Seite 1081 - TROUBLESHOOTING

T50INTERIOR LIGHTING SYSTEM CARGO COMPARTMENT LIGHT REMOVAL/INSTALLATIONA6E811451441W011. Disconnect the negative battery cable.2. Remove in the orde

Seite 1082

INTERIOR LIGHTING SYSTEM T51TTRUNK COMPARTMENT LIGHT BULB REMOVAL/INSTALLATIONA6E811451440W011. Disconnect the negative battery cable.2. Remove in th

Seite 1083

T52INTERIOR LIGHTING SYSTEM DOOR SWITCH REMOVAL/INSTALLATIONA6E811466540W01Front1. Disconnect the negative battery cable.2. Remove in the order indic

Seite 1084

INTERIOR LIGHTING SYSTEM T53TEnd Of Si eIGNITION KEY ILLUMINATION BULB REMOVAL/INSTALLATIONA6E811460231W011. Disconnect the negative battery cable.2.

Seite 1085

T54INTERIOR LIGHTING SYSTEM PANEL LIGHT CONTROL SWITCH INSPECTIONA6E811466600W021. Connect the connector to the panel light control switch.2. Connect

Seite 1086

INTERIOR LIGHTING SYSTEM T55TTerminal C inspection1. Measure the wave pattern of the terminal C on the panel light control switch using an oscillosco

Seite 1087

T56WIPER AND WASHER WINDSHIELD WIPER MOTOR REMOVAL/INSTALLATIONA6E811667340W011. Disconnect the negative battery cable.2. Remove the windshield wiper

Seite 1088

WIPER AND WASHER T57TR.H.D.1. Disconnect the windshield wiper motor connector.2. Connect battery positive voltage to terminal B or A and ground to te

Seite 1089

RADIATOR CAP E5ERADIATOR CAP INSPECTIONA6E361415201W01Warning•••• Never remove the radiator cap while the engine is running, or when the engine and r

Seite 1090

T58WIPER AND WASHER WINDSHIELD WIPER ARM AND BLADE ADJUSTMENTA6E811667320W021. Operate the windshield wiper motor to set the wipers in the park posit

Seite 1091

WIPER AND WASHER T59TWINDSHIELD WASHER MOTOR REMOVAL/INSTALLATIONA6E811676670W011. Disconnect the negative battery cable.2. Remove the washer tank. (

Seite 1092

T60WIPER AND WASHER WASHER FLUID-LEVEL SENSOR INSPECTIONA6E811676670W041. Disconnect the negative battery cable.2. Remove the washer tank. (See T58

Seite 1093

WIPER AND WASHER T61TWINDSHIELD WASHER HOSE REMOVAL/INSTALLATIONA6E811650601W011. Remove the bonnet insulator.2. Partially peel off the right side mu

Seite 1094

T62WIPER AND WASHER REAR WIPER MOTOR REMOVAL/INSTALLATIONA6E811667450W011. Disconnect the negative battery cable.2. Remove the rear wiper arm and bla

Seite 1095

WIPER AND WASHER T63T7. Verify that the rear wiper stops in the park position.• If not as specified, replace the rear wiper motor.End Of SieREAR WIPE

Seite 1096

T64WIPER AND WASHER REAR WIPER ARM AND BLADE ADJUSTMENTA6E811667420W021. Operate the rear wiper motor to set the wiper in the park position.2. Set th

Seite 1097

WIPER AND WASHER T65TREAR WASHER HOSE REMOVAL/INSTALLATIONA6E811667470W011. Disconnect the negative battery cable.2. Remove the washer tank. (See T5

Seite 1098 - SERVICE CAUTIONS

T66WIPER AND WASHER INTERMITTENT REAR WIPER RELAY REMOVAL/INSTALLATIONA6E811666810W015HB1. Disconnect the negative battery cable.2. Remove the trunk

Seite 1099

WIPER AND WASHER T67TEnd Of SieWIPER AND WASHER SWITCH REMOVAL/INSTALLATIONA6E811666122W011. Disconnect the negative battery cable.2. Remove the colu

Seite 1100 - A6E8514W006

E6RADIATOR RADIATOR REMOVAL/INSTALLATIONA6E361615200W011. Disconnect the negative battery cable.2. Drain the engine coolant. (See E3 ENGINE COOLANT

Seite 1101 - A6E8514W009

T68WIPER AND WASHER WIPER AND WASHER SWITCH INSPECTIONA6E811666122W02Windshield Wiper And Washer SwitchWithout vehicle-speed sensing type wipers1. Re

Seite 1102

WIPER AND WASHER T69T4. Inspect whether the vehicle speed signal to the wiper and washer switch terminal N (D) is input correctly using an oscillosco

Seite 1103

T70WIPER AND WASHER HEADLIGHT CLEANER MOTOR INSPECTIONA6E811651030W021. Disconnect the negative battery cable.2. Remove the washer tank. (See T58 WA

Seite 1104 - BASIC SYSTEM

WIPER AND WASHER T71THEADLIGHT CLEANER HOSE REMOVAL/INSTALLATIONA6E811651030W061. Remove the front bumper. (See S47 FRONT BUMPER REMOVAL/INSTALLATIO

Seite 1105

T72WARNING AND INDICATOR SYSTEM INSTRUMENT CLUSTER REMOVAL/INSTALLATIONA6E811855430W01Caution•••• When replacing the instrument cluster, the configur

Seite 1106

WARNING AND INDICATOR SYSTEM T73TINSTRUMENT CLUSTER DISASSEMBLY/ASSEMBLYA6E811855430W03Caution•••• If the instrument cluster is dropped or the print

Seite 1107

T74WARNING AND INDICATOR SYSTEM TachometerUsing the input/output check mode1. Inspect the tachometer by setting it in the input/output check mode DTC

Seite 1108

WARNING AND INDICATOR SYSTEM T75TINSTRUMENT CLUSTER INPUT/OUTPUT CHECK MODEA6E811855430W06Note• In this mode, it is possible to check the items in th

Seite 1109

T76WARNING AND INDICATOR SYSTEM Operating OrderA6E8118W009

Seite 1110

WARNING AND INDICATOR SYSTEM T77TChecking OrderNote• When inspecting more than two DTCs, perform the inspection by following the priority order of in

Seite 1111

THERMOSTAT E7ETHERMOSTAT REMOVAL/INSTALLATIONA6E361815171W011. Remove the plug hole plate.2. Disconnect the negative battery cable.3. Drain the engin

Seite 1112

T78WARNING AND INDICATOR SYSTEM Diagnostic procedureDTC 04 Door switch on/off signalSTEP INSPECTION INDICATION ACTION1 Open driver-side door. (Door s

Seite 1113

WARNING AND INDICATOR SYSTEM T79TDiagnostic procedure5 Close all doors. (Door switch off.) Measure voltage at instrument cluster terminals 1I and 1J.

Seite 1114

T80WARNING AND INDICATOR SYSTEM Diagnostic procedureDTC 13 Operation signal to tachometerINSPECTION INDICATION SITUATION ACTIONWait for 2 seconds aft

Seite 1115

WARNING AND INDICATOR SYSTEM T81TDiagnostic procedureDTC 22 Fuel level signalSTEP INSPECTION INDICATION ACTION1 Select DTC 22 with fuel gauge sender

Seite 1116

T82WARNING AND INDICATOR SYSTEM Diagnostic procedureDTC 23 Operation signal to fuel gaugeINSPECTION INDICATION SITUATION ACTIONWait for 2 seconds aft

Seite 1117

WARNING AND INDICATOR SYSTEM T83TEnd Of SiePID/DATA MONITOR AND RECORD PROCEDUREA6E811855430W071. Connect SST (WDS or equivalent) to the vehicle DLC-

Seite 1118

T84WARNING AND INDICATOR SYSTEM OIL PRESSURE SWITCH INSPECTIONA6E811818500W011. Verify that the oil pressure warning light illuminates when the ignit

Seite 1119

THEFT-DETERRENT SYSTEM T85TBONNET SWITCH INSPECTIONA6E812001084W01Note• Bonnet switch has a built-in bonnet lock.1. Open the bonnet.2. Disconnect the

Seite 1120 - CONTROL SYSTEM

T86THEFT-DETERRENT SYSTEM THEFT-DETERRENT CONTROL MODULE REMOVAL/INSTALLATIONA6E812067790W011. Disconnect the negative battery cable.2. Remove the ce

Seite 1121

THEFT-DETERRENT SYSTEM T87TITheft-deterrent siren on/offTheft-deterrent sirenTheft-deterrent system alarm: ActiveAlternates between below 1.0 and B+•

Seite 1122

E8THERMOSTAT, WATER PUMP THERMOSTAT INSPECTIONA6E361815171W021. Inspect the thermostat for the following.• Closed valve in room temperature• Opening

Seite 1123

T88THEFT-DETERRENT SYSTEM W Terminal Inspection1. Connect SST (WDS or equivalent) to the vehicle DLC-2 16-pin connector.2. Access and monitor RPM of

Seite 1124

THEFT-DETERRENT SYSTEM T89TINTRUDER SENSOR REMOVAL/INSTALLATIONA6E812000172W011. Disconnect the negative battery cable.2. Remove the headliner.3. Rem

Seite 1125

T90IMMOBILIZER SYSTEM COIL REMOVAL/INSTALLATIONA6E812267004W01Note• Do not remove the coil unless you are replacing it.• When only the coil is replac

Seite 1126

IMMOBILIZER SYSTEM T91T1. Cut new transponder-equipped key(s).2. Using key 1, turn ignition switch to ON position.(1) Observe illumination of securit

Seite 1127

T92IMMOBILIZER SYSTEM Enabling/Disabling Key Reprograming Without Using SST (WDS or Equivalent)Note• With this function, the need for use of the SST

Seite 1128

AUDIO AND NAVIGATION SYSTEM T93TANTI-THEFT SYSTEMA6E812466900W01Alarm Conditions• If the anti-theft system protection has been activated, any one of

Seite 1129

T94AUDIO AND NAVIGATION SYSTEM 6. With the code number displayed, press the AUTO-M button, then simultaneously press channel button 6 for approximate

Seite 1130

AUDIO AND NAVIGATION SYSTEM T95T5. With the code number displayed, press the AUTO-M button, then simultaneously press channel button 6 for approximat

Seite 1131

T96AUDIO AND NAVIGATION SYSTEM CENTER PANEL MODULE REMOVAL/INSTALLATIONA6E812466900W021. Cancel the anti-theft operation. (with anti-theft system) (S

Seite 1132

AUDIO AND NAVIGATION SYSTEM T97TCENTER PANEL MODULE DISASSEMBLY/ASSEMBLYA6E812466900W03Caution•••• Before disassembling the center panel module, spre

Seite 1133

FAN MOTOR E9EEnd Of SieCOOLING FAN REMOVAL/INSTALLATIONA6E362215025W011. Disconnect the negative battery cable.2. Remove the shroud panel. (See S119

Seite 1134

T98AUDIO AND NAVIGATION SYSTEM CAR-NAVIGATION UNIT REMOVAL/INSTALLATIONA6E812466902W011. Disconnect the negative battery cable.2. Remove the glove co

Seite 1135

AUDIO AND NAVIGATION SYSTEM T99T2. While pressing down the unit behind the LCD unit, pull the LCD unit out from the dashboard.End Of SieAUDIO CONTROL

Seite 1136

T100AUDIO AND NAVIGATION SYSTEM AUDIO CONTROL SWITCH INSPECTIONA6E812400148W021. Disconnect the negative battery cable.2. Remove the driver-side air

Seite 1137

AUDIO AND NAVIGATION SYSTEM T101TFRONT DOOR SPEAKER REMOVAL/INSTALLATIONA6E812466960W011. Disconnect the negative battery cable.2. Remove the front d

Seite 1138

T102AUDIO AND NAVIGATION SYSTEM REAR DOOR SPEAKER REMOVAL/INSTALLATIONA6E812466964W011. Disconnect the negative battery cable.2. Remove the rear door

Seite 1139

AUDIO AND NAVIGATION SYSTEM T103TTWEETER REMOVAL/INSTALLATIONA6E812468966W011. Disconnect the negative battery cable.2. Remove in the order indicated

Seite 1140

T104AUDIO AND NAVIGATION SYSTEM 5HB1. Disconnect the negative battery cable.2. Remove in the order indicated in the table.3. Install in the reverse o

Seite 1141

AUDIO AND NAVIGATION SYSTEM T105TRear Window Defroster Noise Filter1. Disconnect the negative battery cable.2. Remove the rear package trim.3. Remove

Seite 1142

T106AUDIO AND NAVIGATION SYSTEM Rear Window Defroster Noise Filter1. Inspect for resistance and continuity between the noise filter terminals using a

Seite 1143 - ON-BOARD DIAGNOSTIC

AUDIO AND NAVIGATION SYSTEM T107TCENTER ROOF ANTENNA REMOVAL/INSTALLATIONA6E812466939W011. Disconnect the negative battery cable.2. Remove the headli

Seite 1144

E10FAN MOTOR COOLING FAN MOTOR REMOVAL/INSTALLATIONA6E362215025W021. Remove the cooling fan. (See E9 COOLING FAN REMOVAL/INSTALLATION.)2. Remove in

Seite 1145

T108AUDIO AND NAVIGATION SYSTEM GPS ANTENNA REMOVAL/INSTALLATIONA6E812466936W011. Disconnect the negative battery cable.2. Remove the instrument clus

Seite 1146

AUDIO AND NAVIGATION SYSTEM T109TFRONT ANTENNA FEEDER INSPECTIONA6E812466941W021. Verify that there is no continuity between the front antenna feeder

Seite 1147

T110CRUISE CONTROL SYSTEM CRUISE ACTUATOR REMOVAL/INSTALLATIONA6E812866310W011. Disconnect the negative battery cable.2. Remove in the order indicate

Seite 1148

CRUISE CONTROL SYSTEM T111TTerminal Voltage Table (Reference)Terminal Signal Connected to Test conditionVoltage (V) /ContinuityActionA Vehicle speed•

Seite 1149

T112CRUISE CONTROL SYSTEM End Of SieACTUATOR CABLE REMOVALA6E812866311W011. Remove the plug hole plate.2. Remove the cover from the cruise actuator.

Seite 1150

CRUISE CONTROL SYSTEM T113T6. Remove the actuator cable from the bracket7. Remove the end fitting of the actuator cable from the cruise actuator.8. S

Seite 1151

T114CRUISE CONTROL SYSTEM ACTUATOR CABLE INSTALLATIONA6E812866311W021. Slide the lock lever in the direction shown by the arrow to unlock the adjuste

Seite 1152

CRUISE CONTROL SYSTEM T115T7. Install the grommet to the cable bracket.8. Move the throttle, and install the end fitting of the actuator cable to the

Seite 1153

T116CRUISE CONTROL SYSTEM End Of SieCRUISE CONTROL SWITCH INSPECTIONA6E812866341W021. Disconnect the negative battery cable.2. Remove the driver-side

Seite 1154

AIR BAG SYSTEM T117TSERVICE WARNINGSA6E813001046W01Component Disassembly• Disassembling and reassembling the components of the air bag system can ren

Seite 1155

FAN MOTOR E11ECOOLING FAN MOTOR INSPECTIONA6E362215025W031. Verify that the battery is fully charged.2. Connect battery positive voltage and an ammet

Seite 1156

T118AIR BAG SYSTEM Air Bag Module Handling• A live (undeployed) air bag module may accidentally deploy when it is handled and cause serious injury. W

Seite 1157 - Manual Air Conditioner

AIR BAG SYSTEM T119TSide Air Bag Sensor Handling• Disconnecting the side air bag sensor connector or removing the side air bag sensor with the igniti

Seite 1158

T120AIR BAG SYSTEM DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATIONA6E813057010W01Warning•••• Handling the air bag module improperly can accidentally

Seite 1159

AIR BAG SYSTEM T121TPASSENGER-SIDE AIR BAG MODULE REMOVAL/INSTALLATIONA6E813057050W01Warning•••• Handling the air bag module improperly can accidenta

Seite 1160

T122AIR BAG SYSTEM 1. Remove in the order indicated in the table.2. Install in the reverse order of removal.3. Turn the ignition switch to ON positio

Seite 1161

AIR BAG SYSTEM T123TConnector Removal Note1. Using a flathead screwdriver, pry out the connector's stopper plate.2. Disconnect the connector.Cur

Seite 1162

T124AIR BAG SYSTEM 4. Remove in the order indicated in the table.5. Install in the reverse order of removal.6. Turn the ignition switch to ON positio

Seite 1163

AIR BAG SYSTEM T125TCLOCK SPRING REMOVAL/INSTALLATIONA6E813066123W011. Disconnect the negative battery cable.2. Remove the driver-side air bag module

Seite 1164

T126AIR BAG SYSTEM 4. Align the mark on the clock spring with the mark on the outer housing.End Of SieCLOCK SPRING INSPECTIONA6E813066123W031. Remove

Seite 1165

AIR BAG SYSTEM T127TEnd Of SiePASSENGER-SIDE AIR BAG CUT-OFF INDICATOR LIGHT REMOVAL/INSTALLATIONA6E813001046W021. Remove the center panel module. (S

Seite 1166

F1FFFUEL AND EMISSION CONTROL SYSTEMSLOCATION INDEX ... F-3INTAKE-AIR SYSTEM ...

Seite 1167

T128AIR BAG SYSTEM 2. Connect the SST (Adapter harness) to the driver-side air bag module as shown in the figure.3. Install the driver-side air bag m

Seite 1168

AIR BAG SYSTEM T129T4. Connect the SST (Deployment tool) to the SST (Adapter harness).5. Connect the red clip of the SST (Deployment tool) to the pos

Seite 1169 - TECHNICAL DATA

T130AIR BAG SYSTEM 7. Press the activation switch on the SST (Deployment tool) to deploy the side air bag module.Curtain air bag module1. Remove the

Seite 1170

AIR BAG SYSTEM T131T9. Press the activation switch on the SST (Deployment tool) to deploy the curtain air bag module.Pre-tensioner seat belt1. Remove

Seite 1171

T132AIR BAG SYSTEM Driver-side air bag moduleWarning•••• Driver-side air bag module is the dual inflator type. When the inflators are forced to be de

Seite 1172

AIR BAG SYSTEM T133T6. Connect the SST (Deployment tool) to the SST (Adapter harness).7. Connect the red clip of the SST (Deployment tool) to the pos

Seite 1173

T134AIR BAG SYSTEM 4. Tie the passenger-side air bag module to the tire with the module facing the center of the tire. Wrap the wire harness through

Seite 1174

AIR BAG SYSTEM T135TSide air bag module1. Remove the side air bag module. (See T121 SIDE AIR BAG MODULE REMOVAL/INSTALLATION.)2. Connect the SST (Ad

Seite 1175

T136AIR BAG SYSTEM 6. Control the SST (Deployment tool) to the SST (Adapter harness).7. Connect the red clip of the SST (Deployment tool) to the posi

Seite 1176

AIR BAG SYSTEM T137T4. Tie the side air bag module to the tire with the module facing the center of the tire. Wrap the wire harness through the tire

Seite 1177

F2 OBD DRIVE MODE... F-64DIAGNOSTIC MONITORING TEST RESULTS. F-65DTC CONFIRMATION PROCEDURE ...

Seite 1178

T138AIR BAG SYSTEM 8. Control the SST (Deployment tool) to the SST (Adapter harness).9. Connect the red clip of the SST (Deployment tool) to the posi

Seite 1179 - SPECIAL TOOLS

AIR BAG SYSTEM T139T4. Stack the tire with the pre-tensioner seat belt on top of two tires. Stack a tire on top of the three tires. Stack another tir

Seite 1180

T140AIR BAG SYSTEM •••• The deployed air bag module and pre-tensioner seat belt may contain deposits of sodium hydroxide, a caustic byproduct of the

Seite 1181

ON-BOARD DIAGNOSTIC [MULTIPLEX COMMUNICATION SYSTEM] T141TMULTIPLEX COMMUNICATION SYSTEMA6E816255430W01Outline• In case the controller area network (

Seite 1182

T142ON-BOARD DIAGNOSTIC [MULTIPLEX COMMUNICATION SYSTEM] DTC TABLEA6E816255430W02End Of SiePID/DATA MONITOR TABLEA6E816255430W03End Of SiePROCEDURES

Seite 1183

ON-BOARD DIAGNOSTIC [MULTIPLEX COMMUNICATION SYSTEM] T143TPCM1. Check the display of DTC U0121 and/or U0155, using the SST (WDS or equivalent). (See

Seite 1184

T144ON-BOARD DIAGNOSTIC [MULTIPLEX COMMUNICATION SYSTEM] DTC U0073, U1900, U2516A6E816255430W05Diagnostic procedureDTCU0073CAN system communication e

Seite 1185

ON-BOARD DIAGNOSTIC [MULTIPLEX COMMUNICATION SYSTEM] T145T6 INSPECT WIRING HARNESS BETWEEN DSC HU/CM AND INSTRUMENT CLUSTER• Disconnect DSC HU/CM c

Seite 1186

T146ON-BOARD DIAGNOSTIC [MULTIPLEX COMMUNICATION SYSTEM] End Of Sie14 INSPECT WIRING HARNESS BETWEEN PCM AND DSC HU/CM • Disconnect negative battery

Seite 1187

ON-BOARD DIAGNOSTIC [HEADLIGHT AUTO LEVELING SYSTEM] T147TFOREWORDA6E816467000W01Outline• The OBD (on-board diagnostic) test inspects the integrity a

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