Mazda 2003 Protege Bedienungsanleitung

2001-03 MANUAL TRANSMISSIONSMazda F25M-R, G15M-R & G25M-R 5-Speed Overhaul APPLICATION MANUAL TRANSAXLE APPLICATIONS LUBRICATION RECOMMENDED FLUID

Fig. 6: Measuring Primary Shaft Gear Runout At 3rd & 4th GearCourtesy of MAZDA MOTORS CORP. Reassembly 1. To reassemble, reverse disassembly proce

1st Gear Thrust Clearance 0.002-0.011 (0.05-0.29) 0.013 (0.34)2nd Gear Thrust Clearance 0.007-0.018 (0.17-0.37) 0.018 (0.46)3rd Gear Thrust Clearance

SYNCHRONIZER KEY DIMENSIONS (F25M-R) Fig. 7: Measuring Synchronizer Key Courtesy of MAZDA MOTORS CORP. SECONDARY SHAFT Disassembly Press off 4th gear

SPECIFICATIONS (G15M-R/G25M-R) table. 2. Inspect synchronizer cones for wear. Inspect gear teeth for damage, wear and cracks. Inspect synchronizer rin

TRANSAXLE COMPONENT SPECIFICATIONS (F25M-R) or TRANSAXLE COMPONENT SPECIFICATIONS (G15M-R/G25M-R) table. See Fig. 5 . DIFFERENTIAL Pre-Disassembly Bac

2. Remove side gears and thrust washers. Using appropriate bearing puller, remove side bearings. DO NOT remove speedometer drive gear unless damaged.

Fig. 10: Exploded View Of Differential Courtesy of MAZDA MOTORS CORP. ADJUSTMENTS BEARING PRELOAD (F25M-R) Primary Shaft 1. Install primary shaft asse

Fig. 11: Measuring Primary Shaft Thrust Clearance (F25M-R) Courtesy of MAZDA MOTORS CORP. Secondary Shaft 1. Disassemble transmission case from clutch

Fig. 12: Measuring Secondary Shaft Thrust Clearance (F25M-R) Courtesy of MAZDA MOTORS CORP. Differential Assembly 1. Remove bearing outer race and adj

5. Using feeler gauge, measure gap between selector collars. See Fig. 13 . Take measurements around entire circumference of selector. Select shims equ

REMOVAL & INSTALLATION TRANSAXLE DISASSEMBLY 1. Remove clutch release bearing and release fork. See Fig. 1 or Fig. 2 . Mount transaxle in holder.

2003 Mazda Protege Mazdaspeed 2001-03 MANUAL TRANSMISSIONS Mazda F25M-R, G15M-R & G25M-R 5-Speed Overhaul . Thursday, April 26, 2007 7:00:21 A

Fig. 13: Determining Differential Side Bearing Preload ShimsCourtesy of MAZDA MOTORS CORP. Fig. 14: Measuring Differential Side Bearing Preload Courte

hand until selector no longer turns. Ensure shafts turn smoothly. 5. Measure gap with feeler gauge. See Fig. 17 . Take measurements around entire circ

Fig. 15: Identifying Selector Location Courtesy of MAZDA MOTORS CORP. 2003 Mazda Protege Mazdaspeed 2001-03 MANUAL TRANSMISSIONS Mazda F25M-R, G15M-R

Fig. 16: Expanding Selector Tool Courtesy of MAZDA MOTORS CORP. 2003 Mazda Protege Mazdaspeed 2001-03 MANUAL TRANSMISSIONS Mazda F25M-R, G15M-R &

Fig. 17: Measuring Selector Gap Courtesy of MAZDA MOTORS CORP. 2003 Mazda Protege Mazdaspeed 2001-03 MANUAL TRANSMISSIONS Mazda F25M-R, G15M-R &

Fig. 18: Measuring Primary & Secondary Turning Torque (G15M-R/G25M-R) Courtesy of MAZDA MOTORS CORP. TRANSAXLE REASSEMBLY 1. To reassemble, revers

housing. Shift to 2nd gear and install shift fork and shift rod assembly. 2. Insert spring seat and spring into reverse lever shaft. Install steel bal

Fig. 20: Install Crank Lever Shaft Retaining Pin Courtesy of MAZDA MOTORS CORP. TORQUE SPECIFICATIONS F25M-R TORQUE SPECIFICATIONS (F25M-R) Applicatio

G15M-R/G25M-R TORQUE SPECIFICATIONS (G15M-R/G25M-R) Oil Passage Bolt 70-99 (7.9-11.2)Rear Cover Bolt N/ASpeedometer Driven Gear N/ATop Cover-To-Clutch

Fig. 1: Exploded View Of Transaxle (F25M-R/G15M-R) Courtesy of MAZDA MOTORS CORP. 2003 Mazda Protege Mazdaspeed 2001-03 MANUAL TRANSMISSIONS Mazda F2

Fig. 2: Exploded View Of Transaxle (G25M-R) Courtesy of MAZDA MOTORS CORP. 2003 Mazda Protege Mazdaspeed 2001-03 MANUAL TRANSMISSIONS Mazda F25M-R, G

Fig. 3: Exploded View Of Transaxle Case Components (F25M-R/G15M-R) Courtesy of MAZDA MOTORS CORP. 2003 Mazda Protege Mazdaspeed 2001-03 MANUAL TRANSM

Fig. 4: Exploded View Of Transaxle Case & Components (G25M-R) Courtesy of MAZDA MOTORS CORP. COMPONENT DISASSEMBLY & REASSEMBLY TRANSAXLE CASE

reverse lever shaft roll pin. Remove spring and ball (if equipped). 4. Remove reverse lever set spring and reverse lever. Drive out differential beari

2003 Mazda Protege Mazdaspeed 2001-03 MANUAL TRANSMISSIONS Mazda F25M-R, G15M-R & G25M-R 5-Speed Overhaul . Thursday, April 26, 2007 7:00:20 A

Fig. 5: Exploded View Of Primary & Secondary Shafts (G15M-R/G25M-R Shown; F25M-R Is Similar)Courtesy of MAZDA MOTORS CORP. Inspection 1. Using dia