Mazda 2008 MazdaSpeed3 Wartungshandbuch

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Inhaltsverzeichnis

Seite 1 - Mazda Service Bulletin

Mazda Service BulletinMAZDASPEED3 (Axela), MAZDASPEED6 (Atenza), and MPS Service Bulletin v1.2011/5/2012

Seite 2 - Table of Contents

Insufficient fuel supply from the stock Camshaft Driven Fuel Pump (CDFP).These vehicles are equipped with a ultra high pressure gasoline direct inject

Seite 3

As you can see, the driver is holding the throttle down during a WOT 3rd gear run and the DIFP starts dropping off from its tar-get of ~1650psi (at ro

Seite 4 - Introduction

The above graph is from the same datalog. Boost builds and holds steady at around 17psi across the RPM range but, start-ing at 3000 RPM, the DIFP star

Seite 5

– Poor or erratic idle– Cylinder or engine miss-fires– Poor fuel economy– Excessive valve train wear – Poor power productionWe've documented a cl

Seite 6 - Stage1+SF+TIH+IC 93 v200

within the frequency range of engine detonation or knock. The engine may not be detonating, but the DI fuel injector rattle can cause false knock whic

Seite 7

Service Bulletin Update - Installing a Catch Can or Air/Oil SeparatorBrought to you by Tim BaileyInstalling an oil catch can or air/oil separator and

Seite 8 - Rapidly wearing spark plugs

Installation:1) Be sure to set your emergency brake, carefully lift the front of the vehicle onto jack stands, and remove the plastic under tray to al

Seite 9

3) Assemble the catch can and PCV system components:Copyright © 2012 COBB Tuning Products LLC. All Rights Reserved | www.cobbtuning.com 17Catch CanAtt

Seite 10

4) Attach the tube with the in-line PCV valve to the intake manifold fitting.5) Using a hose clamp, secure the 5/8 barbed adapter to the stock tube wh

Seite 11

6) Attach the longer section of tube, without the PCV valve, to the straight barb fitting.Copyright © 2012 COBB Tuning Products LLC. All Rights Reser

Seite 12 - Stock CDFP Failure

Table of ContentsIntroduction...

Seite 13 - – Poor power production

7) Locate the catch can behind the lower passenger side bumper, just ahead of the front wheels.Copyright © 2012 COBB Tuning Products LLC. All Rights R

Seite 14

8) Secure lines between catch can, intake manifold, and crank case so they do not rub and wear against any of the undercarriage.9) Reinstall the plast

Seite 15 - Brought to you by Tim Bailey

Service Bulletin Update - Intake Valve CleaningBrought to you by Evan GoldbergThis update is a brief summary explaining how to clean the intake valves

Seite 16 - Tubing to crankcase

DISI engines since a fuel injector is no longer located in the port, firing above the intake valves in order to help wash the car-bon off of the valve

Seite 17

Cylinder #2Unfortunately, we did not capture a picture of the #1 cylinder before the cleaning. As we mentioned, the carbon build up was less intense o

Seite 18

Ranked in Order of Effectiveness:I. Denatured Alcohol – Had the strongest effect on the build up. It most effectively turned the solution inside th

Seite 19 - PCV to the barb fitting

II. Sea Foam – Had a strong effect on the build up but, unlike the alcohol, did not dissolve the build up as much as it broke it down into a remova

Seite 20 - Front wheel

III. Brake & Parts Cleaner – After soaking and scrubbing, the siphoned liquid from the port was obviously saturated with carbon material, but the

Seite 21

IV Carburetor & Choke Cleaner – After soaking and scrubbing, the siphoned liquid from the port was obviously satur-ated with carbon material, but

Seite 22

To physically clean the valves, we used a combination of gun cleaning tools, consisting of various picks and wire brushes to agitate and remove the ca

Seite 23

1) AccessPORT + free flowing intake system...

Seite 24

Cylinder #1 AfterCylinder #2 AfterCopyright © 2012 COBB Tuning Products LLC. All Rights Reserved | www.cobbtuning.com 30

Seite 25

Cylinder #3 AfterCylinder #4 AfterCopyright © 2012 COBB Tuning Products LLC. All Rights Reserved | www.cobbtuning.com 31

Seite 26

Immediately following the cleaning, a noticeably smoother idle was achieved. Also, +18% LTFTs were present after the cleaning, indicating that the eng

Seite 27

While the numbers may appear to be inconclusive, you can see that we’ve gained more peak torque due to the car reaching boost targets at an earlier RP

Seite 28

Mounted InterCooler (FMIC), but this will slightly increase turbo lag due to the increased volume and charge pipe length of the FMIC piping. With a hi

Seite 29

IntroductionThis Service Bulletin has been created to help keep you informed about properly maintaining your MAZDASPEED3 (Axela)/ MAZDASPEED6 (Atenza)

Seite 30 - Cylinder #2 After

This document was not created to give our impressions of Mazda's build quality. We simply put this together in order educate MAZDASPEED3 (Axela)

Seite 31 - Cylinder #4 After

Which AccessPORT calibration do I install on my ECU?Brought to you by Braden BergherIf you have any difficulties installing your AccessPORTTM please c

Seite 32

What do all of these +SF, +TIH, and +IC acronyms stand for?● +SF = Specifies the calibration was designed for and requires the Cobb Tuning SF intake s

Seite 33

What if I upgraded my turbo / air intake / Intercooler (IC) / etc?● Please check the AccessPORT map download section to see if a calibration is availa

Seite 34

Excessive crankcase pressures due to poor Positive Crankcase Ventilation (PCV) design – Burn-ing oil at idle.Some L3T DISI engines (in completely stoc

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