Mazda 13B-MSP Bedienungsanleitung

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Inhaltsverzeichnis

Seite 1 - Part No. 9999-95-E13B-MSP09

2008 Mazda Motor CorporationPRINTED IN U.S.A., OCTOBER 2008up to October, 2008. Any changes that occurPart No. 9999-95-E13B-MSP09CMYCMMYCYCMYK1773-1U-

Seite 2

GENERAL INFORMATION 00–00–900–00Vise• When using a vise, put protective plates in the jaws of the vise to prevent damage to parts.End Of SieELECTRICAL

Seite 3

GENERAL INFORMATION 00–00–10Inspection• When a tester is used to inspect for continuity or measuring voltage, insert the tester probe from the wiring

Seite 4

GENERAL INFORMATION 00–00–1100–00Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)SAE STANDARDSCHU000000003E02• In accordance with new re

Seite 5

GENERAL INFORMATION 00–00–12Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Added 6/2008 (Ref. No. R108/08)IDENTIFYING SPECIFICATIONCHU0

Seite 6

MECHANICAL 01–10–101–10Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08) To c of SCTMECHANICAL . . . .

Seite 7

MECHANICAL 01–10–2Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08)ENGINE OVERHAUL SERVICE WARNINGCHU011

Seite 8

MECHANICAL 01–10–301–10Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08) 3. Install the SSTs (bolt, nut)

Seite 9

MECHANICAL 01–10–4Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08)HOUSING DISASSEMBLY ICHU011002000E041

Seite 10 - GENERAL INFORMATION

MECHANICAL 01–10-4–101–10Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08) 01–10-4 MECHANICALCHU01100200

Seite 11 - 00–00–10

MECHANICAL 01–10-4–2Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)THIS PAGE INTENTIONALLYLEFT BLANK

Seite 12 - 00–00–11

00GENERAL INFORMATION00–00–1SECTION00–00Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08) To c of SCTGEN

Seite 13 - 00–00–12

MECHANICAL 01–10–501–10Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08) Oil Pan Disassembly Note1. Remo

Seite 14 - 01–10 MECHANICAL

MECHANICAL 01–10–6Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08)HOUSING DISASSEMBLY IICHU011002000E05

Seite 15 - MECHANICAL

MECHANICAL 01–10-6–101–10Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08) 01–10-6 MECHANICALCHU01100200

Seite 16

MECHANICAL 01–10-6–2Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)THIS PAGE INTENTIONALLYLEFT BLANK

Seite 17

MECHANICAL 01–10–701–10Pulley Lockbolt Disassembly Note1. Lock the flywheel (MT) or counterweight (AT) against rotation using the SST.Front Cover Disa

Seite 18 - 01–10-4–1

MECHANICAL 01–10–8HOUSING DISASSEMBLY IIICHU011002000E061. Disassemble in the order indicated in the table..RSSTRRRRRRRR9875431019181715161413111261RR

Seite 19 - LEFT BLANK

MECHANICAL 01–10–901–10Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08) Flywheel (MT), Counterweight (A

Seite 20

MECHANICAL 01–10–10Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Tension Bolt Disassembly Note1. Loosen the tension bolts in 2⎯3 passe

Seite 21

MECHANICAL 01–10–1101–10Rotor Housing Disassembly Note1. Remove the rotor housing being careful not to drop the apex seal.Rotor Disassembly NoteNote•

Seite 22 - 01–10-6–1

MECHANICAL 01–10–124. Remove the corner seal, side seal, and spring on the engine front side, and place them in the SST while keeping them in order.In

Seite 23

GENERAL INFORMATION 00–00–2Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Service ProcedureInspection, adjustment• Inspection and adjus

Seite 24

MECHANICAL 01–10–1301–10Oil Seal Disassembly Note1. Remove the oil seal using the SST.Caution•••• Be sure to keep the removed oil seals separated acco

Seite 25

MECHANICAL 01–10–14(1) Vertical wearMaximum wear0.10 mm {0.0039 in}(2) Convex ovalMaximum wearOil seal inner path (A): 0.01 mm {0.0004 in}Oil seal out

Seite 26

MECHANICAL 01–10–1501–10ROTOR INSPECTIONCHU011011B10E011. Inspect the rotor and side housing clearance according to the following procedure:• If it is

Seite 27 - 01–10–10

MECHANICAL 01–10–163. Inspect the corner seal groove of the rotor by inserting the SST.• If 1/2 or more of either end of the SST can be inserted into

Seite 28 - 01–10–11

MECHANICAL 01–10–1701–10Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 9/2008 (Ref. No. R174/08) SIDE SEAL INSPECTIONCHU011011B

Seite 29 - 49 0813 250

MECHANICAL 01–10–18Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)(4) If the sum of the clearances on both ends exceeds the maximum, re

Seite 30 - 01–10–13

MECHANICAL 01–10–1901–10Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08) Cut-off Seal Spring1. Assemble

Seite 31 - WEAR AREA

MECHANICAL 01–10–20Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)1. Measure the height of the apex seal spring using a vernier caliper

Seite 32 - 01–10–15

MECHANICAL 01–10–2101–10Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08) ROTOR BEARING REPLACEMENTCHU01

Seite 33 - 01–10–16

MECHANICAL 01–10–22Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08)ECCENTRIC SHAFT INSPECTIONCHU011011D

Seite 34 - 0.15 mm {0.0059 in}

GENERAL INFORMATION 00–00–300–00Repair procedure1. Most repair operations begin with an overview illustration. It identifies the components, shows how

Seite 35 - 01–10–18

MECHANICAL 01–10–2301–10Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08) 3. Assemble the eccentric shaf

Seite 36 - 01–10–19

MECHANICAL 01–10–24Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)PILOT BEARING INSPECTION/REPLACEMENT [MT]CHU011011D01E03InspectionCau

Seite 37 - ROTOR BEARING

MECHANICAL 01–10–2501–10Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08) ECCENTRIC SHAFT BYPASS VALVECH

Seite 38 - 49 0813 240

MECHANICAL 01–10–26Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08)3. Calculate the main bearing oil cl

Seite 39 - 49 F011 101

MECHANICAL 01–10–2701–10Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08) InstallationWithout stopper sc

Seite 40 - THRUST PLATE

MECHANICAL 01–10–28Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)2. Remove the SST handle.3. Position the gear of the stationary gear

Seite 41 - —0.4822 in}

MECHANICAL 01–10–2901–10Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08) OIL PUMP INSPECTIONCHU01101410

Seite 42 - 01–10–25

MECHANICAL 01–10–30Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)ROTOR ASSEMBLYCHU011002000E081. Assemble in the order indicated in th

Seite 43

MECHANICAL 01–10–3101–10Caution•••• It is possible that the identification color may not be visible when reusing the oil spring. In that case, assembl

Seite 44 - 49 0813 235

MECHANICAL 01–10–32Oil Seal Assembly Note1. Temporarily install the oil seal with the squared end of the oil seal spring fit into the slot of the oil

Seite 45

GENERAL INFORMATION 00–00–4Symbols• There are eight symbols indicating oil, grease, fluids, sealant, and the use of SST or equivalent. These symbols s

Seite 46 - 01–10–29

MECHANICAL 01–10–3301–10Cut-Off Seal Assembly Note1. Assemble the cut-off seal so that it does not run over the rotation lock pin.End Of SieROTORROTAT

Seite 47 - 01–10–30

MECHANICAL 01–10–34HOUSING ASSEMBLY ICHU011002000E091. Assemble in the order indicated in the table..RSEALANTSEALANTOILOILSSTRRRRSEALANTSEALANTSEALANT

Seite 48

MECHANICAL 01–10–3501–10Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08) Thrust Plate Assembly Note1. P

Seite 49 - {0.020—0.023 in}

MECHANICAL 01–10–36Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08)2. Assemble the side seal spring in

Seite 50 - 01–10–33

MECHANICAL 01–10–3701–10Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08) Rotor Housing Assembly NoteCau

Seite 51

MECHANICAL 01–10–38Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08)• If adhesive protrudes, remove with

Seite 52 - 01–10–35

MECHANICAL 01–10–3901–10Caution•••• Do not allow the side piece to be caught between the rotor housing and intermediate housing.Rear Oil Seal Assembly

Seite 53 - SIDE SEAL SPRING

MECHANICAL 01–10–40Rear Housing Assembly Note1. Assemble the rear housing with the rear stationary gear and the internal gear of the rotor engaged.Cau

Seite 54 - 01–10–37

MECHANICAL 01–10–4101–10Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Flywheel (MT), Counterweight (AT) Assembly Note1. Lock the flywh

Seite 55 - ADHESIVE

MECHANICAL 01–10–42Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08)HOUSING ASSEMBLY IICHU011002000E101.

Seite 56 - STATIONARY GEAR

GENERAL INFORMATION 00–00–500–00UNITSCHU000000002E01Conversion to SI Units (Système International d'Unités)• All numerical values in this manual

Seite 57 - 01–10–40

MECHANICAL 01–10-42–101–10Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08) 01–10-42 MECHANICALCHU011002

Seite 58 - 01–10–41

MECHANICAL 01–10-42–2Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)THIS PAGE INTENTIONALLYLEFT BLANK

Seite 59

MECHANICAL 01–10–4301–10Spacer Assembly NoteCaution•••• When assembling the spacer, do not allow the spacer to be caught in the needle bearing of the

Seite 60

MECHANICAL 01–10–44Front Cover Assembly Note1. Before installing the front cover, install the pulley boss to the eccentric shaft and measure the heigh

Seite 61

MECHANICAL 01–10–4501–10Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08) HOUSING ASSEMBLY IIICHU0110020

Seite 62 - 01–10–43

MECHANICAL 01–10–46Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08)Type B.RRRR761129410385121RSEALANTSE

Seite 63

MECHANICAL 01–10–4701–10Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08) Oil Pan Upper Block Assembly N

Seite 64 - 01–10–45

MECHANICAL 01–10–48Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08)Type BCaution• Apply the silicon sea

Seite 65

TECHNICAL DATA 01–50–101–50Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/09) 01–50 TECHNICAL DATAENGINE

Seite 66 - 01–10–47

TECHNICAL DATA 01–50–2Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)Revised 6/2008 (Ref. No. R108/08)End Of SieOIL PUMPBody clearance

Seite 67 - 01–10–48

GENERAL INFORMATION 00–00–6FUNDAMENTAL PROCEDURESCHU000000004E01Preparation of Tools and Measuring Equipment• Be sure that all necessary tools and mea

Seite 68 - 01–50 TECHNICAL DATA

SERVICE TOOLS 01–60–101–6001–60 SERVICE TOOLSENGINE SST . . . . . . . . . . . . . . . . . . . . . . 01–60–1End of TocENGINE SSTCHU016001001E02End Of

Seite 70 - 01–60 SERVICE TOOLS

GENERAL INFORMATION 00–00–700–00Arrangement of Parts• All disassembled parts should be carefully arranged for reassembly.• Be sure to separate or othe

Seite 71

GENERAL INFORMATION 00–00–8Adjustment• Use suitable gauges and testers when making adjustments.Rubber Parts and Tubing• Prevent gasoline or oil from g

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