Mazda 2006 Mazda5 Technical Information Seite 217
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Body & Accessories Body Panels
Body Panels
Features
• The body shell of the Mazda5 has the following features:
– Triple H-construction is used.
– Front bumper and rear bumper reinforcements used.
Cabin
• The cabin utilizes the same MAIDAS (Mazda Advanced Impact Distribution and
Absorption System) concept as the Mazda3. The three fork structure at the back of each
front side frame directs frontal impact energy toward the A-pillar, crossmember No. 1,
and the side sill, therefore minimizing deformation in the area around the front seat
occupants feet. A crossbeam is also utilized to prevent hinge pillars from moving outward
during collisions.
M5_09001
1 Front bumper reinforcement 5 To A-pillar
2 Collision energy 6 Impact dispersing three-fork structure
3 Front side frame 7 To crossmember No. 1
4 To side sill 8 Crossbeam
Service Training Mazda5 09-1
- TRAINING MANUAL 1
- Contents 3
- Service Training Mazda5 4
- 00 General Information 6
- General Information 10
- General Information 11
- Engines 17
- 01 Engines 18
- 01 Engines 19
- Mechanical System 23
- 01-2 Service Training Mazda5 24
- Lubrication System 25
- – Spin-on type oil filter 25
- 01-4 Service Training Mazda5 26
- Specifications 27
- 01-6 Service Training Mazda5 28
- Long Life Coolant 29
- 01-8 Service Training Mazda5 30
- Control 31
- Fail-safe Function 32
- Fuel System L8/LF Engines 36
- L8/LF Engines Fuel System 37
- Exhaust System 41
- Emission System 42
- Fuel Tank 43
- Ignition System 45
- Ignition Coils 46
- Control System 47
- Relationship Chart 50
- Engine Performance Curve 52
- Overview 53
- Pistons 54
- Cylinder Head 55
- Engine Oil 58
- Oil Dipstick 59
- Oil Dilution Calculation 60
- 1 F mark 4 Oil level okay 61
- 3 Oil dipstick 61
- Oil Cooler and Oil Filter 62
- Cooling System 63
- Turbocharger 66
- M5_01059 67
- Common Rail 69
- Injectors 70
- Injector Correction Factors 72
- EGR Valve 76
- 2 PCM 77
- 1 EGRVP sensor 2 PCM 78
- EGR Cooler 79
- Intake Shutter Valve 80
- ISV position sensor 82
- 1 2 PCM 82
- Diesel Particulates 83
- M5_01037 84
- M5_01038 85
- M5_01039 86
- M5_01040 87
- M5_01041 88
- M5_01042 88
- M5_01042A 89
- M5_01043 90
- M5_01044 92
- Heated Oxygen Sensor 94
- M5_01046 95
- M5_01047 96
- M5_01048 96
- DPF Indicator Light 97
- Regeneration Control 98
- Charging System 102
- – Smart charging 102
- Smart Charging System 103
- Parts Location 105
- Rela ship Chart 107
- Powertrain Control Module 108
- Crankshaft Position Sensor 109
- 1 CKP sensor 2 PCM 110
- Camshaft Position Sensor 111
- 1 CMP sensor 2 PCM 112
- M5_01056 113
- M5_01057 114
- 1 APP sensor 2 PCM 115
- 1 PSP switch 2 PCM 116
- Maintenance and Repair 117
- On-board Diagnostic System 121
- – ction 121
- – Simulation test function 121
- PID Monitor 122
- Simulation Test 125
- Suspension 127
- 02 Suspension 128
- Suspension Wheels and Tires 129
- Front Suspension Suspension 130
- Suspension Front Suspension 131
- Suspension Rear Suspension 133
- Rear Suspension Suspension 134
- Driveline/ 135
- 03 Driveline/Axle 136
- Driveline/Axle Front Axle 137
- Rear Axle Driveline/Axle 138
- Driveline/Axle Drive Shaft 139
- Driveline/Axle 140
- 04 Brakes 142
- Conventional Brake System 143
- 04-2 Service Training Mazda5 144
- Antilock Brake System 145
- Dynamic Stability Control 146
- 04-4 Service Training Mazda5 146
- Combine Sensor 147
- 04-6 Service Training Mazda5 148
- Transmission/ 149
- Transaxle 149
- 05 Transmission/ Transaxle 150
- Transmission/Transaxle 151
- G35M-R Transmission 152
- 05-2 Service Training Mazda5 152
- 05-4 Service Training Mazda5 154
- A26M-R Transmission 156
- 05-6 Service Training Mazda5 156
- Construction 157
- 05-8 Service Training Mazda5 158
- Power Flow 159
- Reverse Gear 160
- Synchronizer Clutch Hub 161
- Shift Interlock Mechanism 162
- Shift Mechanism 164
- Reverse Lockout Mechanism 165
- Oil Level Inspection 166
- Steering 167
- 06 Steering 168
- Power Steering Steering 170
- Steering Power Steering 171
- Steering 174
- Heating, Ventilation& 175
- Air Conditioning 175
- 07 HVAC 176
- HVAC Basic System 177
- Control System HVAC 178
- HVAC Control System 179
- HVAC Water Heater System 189
- Water Heater System HVAC 190
- Restraint System 195
- 08 Restraint System 196
- Restraints Airbag System 197
- Airbag System Restraints 198
- Restraints Seat Belts 209
- Seat Belts Restraints 210
- Body & Accessories 211
- 09 Body & Accessories 212
- 09 Body & Accessories 213
- Body Panels 217
- 09-2 Service Training Mazda5 218
- Features 219
- Sliding Doors 220
- 09-4 Service Training Mazda5 220
- 3 Closing direction 221
- Liftgate 222
- 09-6 Service Training Mazda5 222
- Wiring Diagram 226
- Transmitter 227
- 1 Release tab 228
- Card Key 233
- Request Switch 234
- Keyless Antennas 235
- Keyless Control Module 236
- Steering Lock Unit 237
- Keyless Buzzer 237
- Keyless Entry Function 238
- 3 Keyless control module 239
- 5 Keyless antenna 240
- Keyless Start Function 243
- M5_09016 244
- Guidance Function 245
- Service and Repair 247
- – Self-test 249
- – PID monitor 249
- Operation 251
- M5_09T008 252
- M5_09087 253
- M5_09088 254
- This page is 257
- Theft Deterrent System 259
- Power Window Main Switch 263
- Power Window Subswitch 264
- Using Transmitter 267
- M5_09008 267
- Operation Prohibition 268
- Sunroof 269
- 1 Drip rail 6 Sunroof motor 270
- 3 Rear stopper 8 Drive unit 270
- 4 Sunshade 9 Frame 270
- 5 Deflector 270
- Front Combination Light 272
- Rear Combination Light 276
- Rain Sensor Initialization 278
- System Overview 282
- Centre Panel Module 284
- Music Hard Disc Drive 285
- – Format the hard disc 286
- – Self-diagnostic function 287
- Car Navigation Unit 291
- LCD Unit 292
- One-screen Map Display 293
- Map and Turn List 293
- Map and Turn Arrows 294
- Microphone 295
- M5_09065 296
- M5_09083 297
- Control Panel 298
- Traffic Message Channel 299
- 1 Navigation unit 5 Decoder 300
- 4 FM tuner 8 Display 300
- M5_09072 301
- M5_09073 302
- Activation of TMC and DRGS 303
- – Vehicle Signal Check 304
- – Navigation Check 304
- – Product Version 304
- – Error Code 304
- – GPS Information 305
- – Microphone Check 305
- – Vehicle Sensors 305
- – History 305
- M5_09076 306
- M5_09077 307
- M5_09078 308
- M5_09079 309
- Remote Control Test 310
- Product Version 310
- Error Code 311
- Rear Entertainment System 312
- – CD-R (CD-AUDIO, MP3) 313
- – CD-RW (CD-AUDIO, MP3) 313
- Customisation 314
- Overheat Protection Function 314
- Cooling Function 314
- Rear View Monitor 315
- Reference Lines 317
- Instrument Cluster 321
- Input/Output Check Mode 323
- Seat Belt Warning 325
- M5_09T019 326
- Information Display 327
- BCM Location 330
- Self Test 331
- Controller Area Network 333
- M5_09051 334
- HS-CAN Signal Chart 335
- M5_09T022-2 336
- MS-CAN Signal Chart 337
- List of Abbreviations 339
- List of Abbreviations 340
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