Mazda 2009 5 Technical Information Seite 53
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WL-C Engine Fuel System
High-Pressure Pump
• The BT-50 uses the high-pressure pump (CP3S3) with three pumping elements offset by
120°. The operation is similar to the high-pressure pump (CP3.2) used on the Mazda3
(1.6 MZ-CD), which is also manufactured by Bosch.
BT-50_01030
1 Fuel return 4 High-pressure pump
2 Fuel high-pressure from fuel filter 5 Fuel metering valve
3 Fuel temperature sensor 6 Gear-type feed pump
Common Rail
• The common rail is equipped with a fuel pressure sensor and a pressure limiter valve,
which are not available as separate spare parts. In case of a malfunction on these
components the common rail must be replaced as a unit.
BT-50_01031
1 Connection (fuel injector side) 4 Common rail
2 Fuel pressure sensor 5 Pressure limiter valve
3 Connection (high-pressure pump side)
NOTE: The high-pressure pipes can be re-used up to five times after removing.
Service Training BT-50 01-29
- Mazda BT-50 1
- Table of Contents 3
- Table of Contents 4
- General Information 10
- General Information 11
- Engine WL-C Engine 25
- WL-C Engine Engine 26
- WL-C Engine Mechanical 27
- Mechanical WL-C Engine 28
- Lubrication System 35
- 01-12 Service Training BT-50 36
- System Overview 37
- 01-14 Service Training BT-50 38
- Cooling System 39
- Cooling System WL-C Engine 40
- 01-20 Service Training BT-50 44
- MAF Sensor 45
- MAF Learning Function 45
- MAF Data Reset 45
- MAP Sensor / IAT Sensor No.1 45
- 01-22 Service Training BT-50 46
- Intake Manifold 47
- 01-24 Service Training BT-50 48
- WL-C Engine Fuel System 49
- Fuel System WL-C Engine 50
- Exhaust System 55
- Exhaust System Engine 56
- – Warm-up switch pushed 57
- – ECT below 77 °C 57
- – IAT (no.2) below 13 °C 57
- Emission System WL-C Engine 58
- 4 MAF sensor 9 EGR valve 59
- 5 ISV 10 Air filter 59
- EGR Solenoid Valve 61
- EGR Control 61
- Charging and Starting System 63
- Control System WL-C Engine 64
- WL-C Engine Control System 65
- Suspension 81
- Suspension 82
- Wheels and Tyres Suspension 84
- Suspension Wheels and Tyres 85
- Driveline / Axle 87
- RFW System Driveline / Axle 88
- Driveline / Axle RFW System 89
- Transmission Clutch 91
- Clutch Transmission 92
- 05-6 Service Training BT-50 96
- Service Training BT-50 05-7 97
- 05-8 Service Training BT-50 98
- Service Training BT-50 05-9 99
- 05-10 Service Training BT-50 100
- BT-50_05010 101
- 05-12 Service Training BT-50 102
- 05-14 Service Training BT-50 104
- HVAC Basic System 105
- Basic System HVAC 106
- Control System HVAC 108
- HVAC Control System 109
- Restraints Airbag System 111
- Airbag System Restraints 112
- Body Panels 119
- Service Training BT-50 09-1 119
- 09-2 Service Training BT-50 120
- Cargo Box 121
- Anti-Corrosion Measures 121
- Glass/Windows/Mirrors 122
- 09-4 Service Training BT-50 122
- Features 123
- Theft-Deterrent System 123
- 09-6 Service Training BT-50 124
- Parts Location 125
- 09-8 Service Training BT-50 126
- Rear Combination Light 129
- 09-12 Service Training BT-50 130
- Wiring Diagram 131
- Wiper / Washer System 132
- 09-14 Service Training BT-50 132
- Specifications 134
- 09-18 Service Training BT-50 136
- 1 Base unit 4 Cover 137
- 3 Lower module 137
- – Information display 138
- – Speakers 138
- – Antenna condition 138
- 09-20 Service Training BT-50 138
- Power Systems 139
- Instrument Cluster Overview 141
- 09-24 Service Training BT-50 142
- Control System 143
- – DLC-2 143
- 09-26 Service Training BT-50 144
- List of Abbreviations 145
- List of Abbreviations 146
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