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Service Training Mazda5
1
2
3
4
5
6
7
8
9
...
343
344
TRAINING MANUAL
1
Contents
3
Service Training Mazda5
4
00 General Information
6
General Information
10
General Information
11
Engines
17
01 Engines
18
01 Engines
19
Mechanical System
23
01-2 Service Training Mazda5
24
Lubrication System
25
– Spin-on type oil filter
25
01-4 Service Training Mazda5
26
Specifications
27
01-6 Service Training Mazda5
28
Long Life Coolant
29
01-8 Service Training Mazda5
30
Control
31
Fail-safe Function
32
Fuel System L8/LF Engines
36
L8/LF Engines Fuel System
37
Exhaust System
41
Emission System
42
Fuel Tank
43
Ignition System
45
Ignition Coils
46
Control System
47
Relationship Chart
50
Engine Performance Curve
52
Overview
53
Pistons
54
Cylinder Head
55
Engine Oil
58
Oil Dipstick
59
Oil Dilution Calculation
60
1 F mark 4 Oil level okay
61
3 Oil dipstick
61
Oil Cooler and Oil Filter
62
Cooling System
63
Turbocharger
66
M5_01059
67
Common Rail
69
Injectors
70
Injector Correction Factors
72
EGR Valve
76
2 PCM
77
1 EGRVP sensor 2 PCM
78
EGR Cooler
79
Intake Shutter Valve
80
ISV position sensor
82
1 2 PCM
82
Diesel Particulates
83
M5_01037
84
M5_01038
85
M5_01039
86
M5_01040
87
M5_01041
88
M5_01042
88
M5_01042A
89
M5_01043
90
M5_01044
92
Heated Oxygen Sensor
94
M5_01046
95
M5_01047
96
M5_01048
96
DPF Indicator Light
97
Regeneration Control
98
Charging System
102
– Smart charging
102
Smart Charging System
103
Parts Location
105
Rela ship Chart
107
Powertrain Control Module
108
Crankshaft Position Sensor
109
1 CKP sensor 2 PCM
110
Camshaft Position Sensor
111
1 CMP sensor 2 PCM
112
M5_01056
113
M5_01057
114
1 APP sensor 2 PCM
115
1 PSP switch 2 PCM
116
Maintenance and Repair
117
On-board Diagnostic System
121
– ction
121
– Simulation test function
121
PID Monitor
122
Simulation Test
125
Suspension
127
02 Suspension
128
Suspension Wheels and Tires
129
Front Suspension Suspension
130
Suspension Front Suspension
131
Suspension Rear Suspension
133
Rear Suspension Suspension
134
Driveline/
135
03 Driveline/Axle
136
Driveline/Axle Front Axle
137
Rear Axle Driveline/Axle
138
Driveline/Axle Drive Shaft
139
Driveline/Axle
140
04 Brakes
142
Conventional Brake System
143
04-2 Service Training Mazda5
144
Antilock Brake System
145
Dynamic Stability Control
146
04-4 Service Training Mazda5
146
Combine Sensor
147
04-6 Service Training Mazda5
148
Transmission/
149
Transaxle
149
05 Transmission/ Transaxle
150
Transmission/Transaxle
151
G35M-R Transmission
152
05-2 Service Training Mazda5
152
05-4 Service Training Mazda5
154
A26M-R Transmission
156
05-6 Service Training Mazda5
156
Construction
157
05-8 Service Training Mazda5
158
Power Flow
159
Reverse Gear
160
Synchronizer Clutch Hub
161
Shift Interlock Mechanism
162
Shift Mechanism
164
Reverse Lockout Mechanism
165
Oil Level Inspection
166
Steering
167
06 Steering
168
Power Steering Steering
170
Steering Power Steering
171
Steering
174
Heating, Ventilation&
175
Air Conditioning
175
07 HVAC
176
HVAC Basic System
177
Control System HVAC
178
HVAC Control System
179
HVAC Water Heater System
189
Water Heater System HVAC
190
Restraint System
195
08 Restraint System
196
Restraints Airbag System
197
Airbag System Restraints
198
Restraints Seat Belts
209
Seat Belts Restraints
210
Body & Accessories
211
09 Body & Accessories
212
09 Body & Accessories
213
Body Panels
217
09-2 Service Training Mazda5
218
Features
219
Sliding Doors
220
09-4 Service Training Mazda5
220
3 Closing direction
221
Liftgate
222
09-6 Service Training Mazda5
222
Wiring Diagram
226
Transmitter
227
1 Release tab
228
Card Key
233
Request Switch
234
Keyless Antennas
235
Keyless Control Module
236
Steering Lock Unit
237
Keyless Buzzer
237
Keyless Entry Function
238
3 Keyless control module
239
5 Keyless antenna
240
Keyless Start Function
243
M5_09016
244
Guidance Function
245
Service and Repair
247
– Self-test
249
– PID monitor
249
Operation
251
M5_09T008
252
M5_09087
253
M5_09088
254
This page is
257
Theft Deterrent System
259
Power Window Main Switch
263
Power Window Subswitch
264
Using Transmitter
267
M5_09008
267
Operation Prohibition
268
Sunroof
269
1 Drip rail 6 Sunroof motor
270
3 Rear stopper 8 Drive unit
270
4 Sunshade 9 Frame
270
5 Deflector
270
Front Combination Light
272
Rear Combination Light
276
Rain Sensor Initialization
278
System Overview
282
Centre Panel Module
284
Music Hard Disc Drive
285
– Format the hard disc
286
– Self-diagnostic function
287
Car Navigation Unit
291
LCD Unit
292
One-screen Map Display
293
Map and Turn List
293
Map and Turn Arrows
294
Microphone
295
M5_09065
296
M5_09083
297
Control Panel
298
Traffic Message Channel
299
1 Navigation unit 5 Decoder
300
4 FM tuner 8 Display
300
M5_09072
301
M5_09073
302
Activation of TMC and DRGS
303
– Vehicle Signal Check
304
– Navigation Check
304
– Product Version
304
– Error Code
304
– GPS Information
305
– Microphone Check
305
– Vehicle Sensors
305
– History
305
M5_09076
306
M5_09077
307
M5_09078
308
M5_09079
309
Remote Control Test
310
Product Version
310
Error Code
311
Rear Entertainment System
312
– CD-R (CD-AUDIO, MP3)
313
– CD-RW (CD-AUDIO, MP3)
313
Customisation
314
Overheat Protection Function
314
Cooling Function
314
Rear View Monitor
315
Reference Lines
317
Instrument Cluster
321
Input/Output Check Mode
323
Seat Belt Warning
325
M5_09T019
326
Information Display
327
BCM Location
330
Self Test
331
Controller Area Network
333
M5_09051
334
HS-CAN Signal Chart
335
M5_09T022-2
336
MS-CAN Signal Chart
337
List of Abbreviations
339
List of Abbreviations
340
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