Mazda 2003 Protege Bedienungsanleitung Seite 2

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REMOVAL & INSTALLATION
TRANSAXLE DISASSEMBLY
1. Remove clutch release bearing and release fork. See Fig. 1 or Fig. 2 . Mount transaxle in holder. Remove
rear cover. Secure primary shaft with Holder (49 F401 440). Shift to 1st or 2nd gear to lock rotation of
primary shaft. Uncrimp the tabs of the locknuts. Remove and discard lock nuts from primary and
secondary shafts. Align ends of interlock sleeve and control lever. Turn shift rod counterclockwise.
Remove sleeve, primary reverse synchronizer cone assembly and synchronizer ring.
2. Remove 5th-reverse gear shift fork, 5th-reverse synchronizer hub assembly with synchronizer ring, 5th
gear and gear sleeve from secondary shaft.
3. Remove secondary 5th gear. Remove guide bolt from outside of case. Remove back-up light switch,
neutral switch and lock bolt. Remove bolts securing transaxle case to converter housing. Using soft-faced
hammer, strike case to loosen and remove.
4. Remove reverse idler gear with shaft. Holding primary shaft assembly, secondary shaft assembly and
shift forks as an assembly, lift and remove from clutch housing. Separate shift fork assemblies from shaft
assemblies.
NOTE: For manual transmission removal procedure, see appropriate CLUTCHES article
under TRANSAXLE/TRANSMISSION.
NOTE: Refer to appropriate exploded view for disassembly reference. See Fig. 1
and
Fig. 2
.
2003 Mazda Protege Mazdaspeed
2001-03 MANUAL TRANSMISSIONS Mazda F25M-R, G15M-R & G25M-R 5-Speed Overhaul
.
Thursday, April 26, 2007 7:00:20 AM Page 2 © 2005 Mitchell Repair Information Company, LLC.
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